Makita DCS430, DCS431, DCS520, DCS520i, DCS540, DCS5200, DCS5200i Troubleshooting, Spare parts

Page 30

Spare parts

Reliable long-term operation, as well as the safety of your chain saw, depend among other things on the quality of the spare parts used. Use only original MAKITA parts, marked

Only original spare parts and accessories guarantee the highest quality in material, dimensions, function and safety.

Original spare parts and accessories can be obtained from your local dealer. He will also have the spare part lists to determine the required spare part numbers, and will be constantly informed about the latest improvements and spare part innovations.

Please bear in mind that if parts other than original MAKITA spare parts are used, this will automatically invalidate the MAKITA product guarantee.

Guarantee

MAKITA guarantees the highest quality and will therefore reimburse all costs for repair by replacement of damaged parts resulting from material or production faults occurring within the guarantee period after purchase. Please note that in some countries particular guarantee conditions may exist. If you have any questions, please contact your salesman, who is responsible for the guarantee of the product.

Please note that we cannot accept any responsibility for damage caused by:

Disregard of the instruction manual.

Non-performance of the required maintenance and cleaning.

Incorrect carburetor adjustment.

Normal wear and tear.

Obvious overloading due to permanent exceeding of the upper performance limits.

Use of guide bars and chains which have not been approved.

Use of guide bar and chain lengths which have not been approved.

Use of force, improper use, misuse or accidents.

Damage from overheating due to dirt on the fan housing.

Work on the chain saw by unskilled persons or inappropriate repairs.

Use of unsuitable spare parts or parts which are not original MAKITA parts, insofar as they have caused the damage.

Use of unsuitable or old oil.

Damage related to conditions arising from lease or rent contracts.

Cleaning, servicing and adjustment work is not covered by the guarantee. All repairs covered by the guarantee must be performed by a MAKITA service center.

Troubleshooting

Malfunction

System

Observation

Cause

 

 

 

 

Chain does not run

Chain brake

Engine runs

Chain brake actuated.

 

 

 

 

Engine does not start or

Ignition system

Ignition spark

Malfunction in fuel supply system, com-

only with difficulty

 

 

pression system, mechanical malfunction.

 

 

No ignition spark

Switch on STOP, fault or short-circuit in the

 

 

 

wiring, plug cap or spark plug defective.

 

Fuel supply

Fuel tank is filled

Choke in wrong position, carburetor defective,

 

 

 

suction head dirty, fuel line bent or interrupted.

 

Compression

Inside

Cylinder base packing ring defective, radial

 

system

 

shaft packings defective, cylinder or piston rings

 

 

 

defective

 

 

Outside

Spark plug does not seal.

 

Mechanical

Starter does not engage

Spring in starter broken, broken parts

 

malfunction

 

inside the engine.

 

 

 

 

Warm start difficulties

Carburetor

Fuel tank is filled

Wrong carburetor adjustment.

 

 

Ignition spark

 

 

 

 

 

Engine starts, but

Fuel supply

Fuel tank is filled

Wrong idling adjustment, suction head or

dies immediately

 

 

carburetor dirty. Tank venting defective, fuel line

 

 

 

interrupted, cable defective, STOP switch

 

 

 

defective. Starting valve dirty (DCS 431).

 

 

 

 

Insufficient power

Several systems

Engine is idling

Air filter or prefilter dirty, wrong carburetor adjust-

 

may be involved

 

ment, muffler clogged, exhaust channel in cylin-

 

simultaneously

 

der clogged, spark arrester screen clogged.

 

 

 

 

No chain lubrication

Oil tank/pump

No oil on the chain

Oil tank empty.

 

 

 

Oil guide groove dirty.

 

 

 

Oilpump adjusting screw incorrectly adjusted.

 

 

 

 

30

Image 30
Contents Owner’s and Safety Manual DCS 430, DCS 431, DCS 520, DCS 520i, DCS 540, DCS Contents RE YSymbols Delivery inventoryRecycling Safety precautions for chain saw operators Additional safety precautionsAnsi B175.1-1991 General Safety PrecautionsDiscription of symbols used on chain saws 45M6Use of the saw Proper clothingSaw Transporting the chain sawFueling Chain saw operating instructionsFeet Fueling instructionsImportant adjustments Working conditionsCutting instructions Kickback Reactive forces during the cut, including kickbackSpeed of contact at which the cutter contacts the object Saw chain cutter sharpnessTo avoid kickback Depth gaugesTo avoid pushback Cutting techniquesPushback To avoid pull-inFelling instructions = cutting down areaPlunge-Cut Method Sectioning MethodLimbing Bucking129 Maintenance and Repair Maintaining and storing the saw24 23 22 18 Denomination of components Identification plateDCS Technical data Mounting the guide bar and saw chain Bled it completely and inspectedEngaging the chain brake braking Chain brakeChecking the chain tension Tightening the saw chain Releasing the chain brakeFuel mixture Waste oilFuel / Refuelling Handling and storageRefuelling Adjusting the chain lubricationClean screw cap and tank after refuelling Lubricating the chainStarting the engine Adjusting the carburetor Checking the chain brakeChecking the chain lubrication Chain 085 Working in winterSharpening the saw chain Chain 094, 102 / 3/8Cleaning the guide bar Files and how to work with themReplacing the suction head Cleaning the brake band and sprocket interiorReplacing/cleaning the spark arrester screen Replacing the saw chainBosch WSR 6F or NGK Bpmr 7A Cleaning the air filterReplacing the spark plug Stop Electrode gapMounting the fan housing Replacing the starter cableReplacing the return spring Service, spare parts and guarantee Instructions for daily and periodic maintenanceMaintenance and repair Spare parts TroubleshootingGuarantee Malfunction System Observation CauseExtract from the spare parts list DCS 430 DCS 520, 520i, 540RE Y Makita DCS 430, 431, 520, 520i, 540 SommaireRecyclage SymbolesEtendue de la fourniture Porter le casque les lunettes et acoustiques de protectionMesures de sé curité supplé mentaires ’utilisateur Description des symboles figurant sur les tronç onneusesMesures gé né rales de sé curité Condition physiqueUtilisation de la tronç onneuse Quels vê tements porter?La tronç onneuse Porter le casque, les lunettes et acoustiques de protectionInstructions de ravitaillement PiedsRavitaillement en carburant Dé marrageRé glages importants Conditions de travailInstructions de coupe Choc de recul Kickback Affû tage des plaquettes de coupe de la chaîne Pour é viter le choc de reculLes limiteurs de profondeurs Pour é viter le recul Techniques de coupeLe recul Pour é viter la tractionInstructions d’abattage = zone d’abattageMé thode de sectionnement Mé thode de coupe en plongé eEbranchage Dé bitageEntretien et ré paration Entretien et stockage de la tronç onneuseDé signation des piè ces Plaque signatique Longueur Pas Ré fé rence Caracté ristiques techniquesCombinaisons autorisé es de guides et de chaînes Models DCS 520, 520i, DCS 540, DCSMise EN Route Montage du guide et de la chaîne de sciageFrein de chaîne Enclencher le frein de chaîne bloquerManiement et stockage Carburants/ravitaillementMé lange carburant Huile de chaîne de sciageRemplissage des ré servoirs Ré glage du graissage de la chaîneRespecter Imperativement LES Regles DE Securite Dé marrage à froid Makita DCS 430, 431, 520 Dé marrer le moteurDé marrage à froid Makita DCS 520i et Comportement à suivre en cas de pannesVé rifier le frein de chaîne Ré glage du carburateurVé rifier le graissage de la chaîne De sciage Marche hivernaleAffû tage de la chaîne 025 chaîne 085Nettoyer le guide de la chaîne Remplacement de la cré pine d’aspiration Nouvelle chaîne de sciageChangement / nettoyage du pare-é tincelles Ecartement des é lectrodes Remplacement de bougieNettoyage du filtre d’air Bosch WSR 6F ouRemplacement du cordon de lancement Remplacement du ressort de rappelMontage du carter du ventilateur Service d’atelier, piè ces de rechange et garantie Maintenance et ré parationsInstruction dentretien quotidien et pé riodique Recherche de pannes Piè ces de rechangeGarantie Panne Systè me Observation OrigineExtrait de la liste des piè ces de rechange DCS 430 DCS 520 DCS 54022 21 15614 Makita U.S.A., Inc Makita Canada Inc USA