Baldor
GLC30, GLC60, GLC105, GLC45, GLC20, GLC65, GLC100, GLC15, GLC25, GLC40
manual
Series GLC B‐17
Install
‐16 Configuration Data Sheet
‐8 Alarm & Warning Conditions
Automatic Fault Shutdown
Symbols
General Wiring Considerations
Warranty
Dimension
Maintenance
Problems and Solutions
Page 105
Figure B‐26 Three Phase Connection Diagram (Wire 1/0 and Smaller w/o Breaker)
MN2408
Series GLC B‐17
Page 104
Page 106
Image 105
Page 104
Page 106
Contents
MN2408
GLC Generator
California Proposition 65 Warning
Table of Contents
Troubleshooting and Maintenance Problems and Solutions
Appendix a
Appendix B
Read This Manual Thoroughly
Section Product Safety Information
Operation
Symbols
Operation Warning Statements Burn
Installation
Battery Safety
Maintenance
Warranty Period
Limited Warranty
Any warranty coverage
Generator Series Labor Parts
‐2 General Information MN2408
Site Planning
Installation Guidelines
Engine Cooling System
Controls and Transfer Switch
Exhaust System
Room Air
Foundation Design Foundation Checklist
Setting The Genset On An Existing Concrete Floor Slab
Vibration Isolators
‐2 Approximate Weight vs. kW Output
Weight Of The Genset
‐3 Calculate Soil Bearing Load SBL Capacity
Designing An Isolated Foundation
Soil Type Safe Bearing Capacity Lb per ft Kilo Pascals
‐5 Typical Foundation Installation
Exhaust System
‐6 Exhaust System Calculations Exhaust Piping
Transfer Switch
Transfer Switch Checklist
Transfer Switch Location
Battery Location
Battery Starting System
Battery Cables
Battery Charger
‐14 General Information MN2408
‐1 Generator Lifting
When the Generator is installed outdoors
‐3 Stub Up Detail
‐2 Mounting Dimensions
Generator Open
Sound
Ventilation Test
Secure the Generator
Hot Exhaust Gasses
Backpressure must not exceed 20 of water column
Guidelines for Exhaust System
Page
Fuel Connections
‐4 Fuel Consumption Natural and LPV
General Considerations
Example Determining Pipe Size for Natural Gas
External Supply Piping by installer
Natural Gas Connections
Pipe Iron Pipe Size Length
‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length
Example Determining Pipe Size for LPV
Catalog No Rating
Transfer Switch Considerations
Single Phase Power Connections
Remote Start
AC Power Connections Ground
Neutral L1L2 Connections
Connections
General Wiring Considerations
Battery Charger Considerations
GLC10-25
Recommended Engine Oil and Battery Type
GLC100
GLC125
Post Installation Checks
Post Installation Checks
‐16 Receiving & Installation MN2408
Digital Engine Controller Description EM0046A21 MRS17
‐8 Alarm & Warning Conditions
MAN Mode
OFF Mode
AUT Mode
Digital Engine Controller Description EM0046A21 MRS17
Alarm List
Adjustment Menu
ECU Alarm List
Menu Status Condition of Transition Action Next State
Sensor fail FLS see ‐10
Alarms
Shut down SD see ‐10
‐10 Possible Warnings
‐11 Binary Inputs
Inputs and Outputs
‐12 Binary outputs
Used for shunt trip
Set points
‐13 Analog Inputs
‐14 Basic Setpoints
‐15 Engine Setpoints
‐15 Engine Setpoints
Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s
‐16 Engine Protect Setpoints
During the first 500ms. ,1s Range 0 3s
‐17 Generator Protect Setpoints
‐19 IOM/PTM Module Setpoints
‐18 Sensor Spec Setpoints
‐11 Controller Connection Diagram
Jdic
Speed Signal LED
Alarm LED
Run Switch
OFF Switch
Operator Control Panel
Manual Start/Stop
Automatic Start/Stop
Automatic Mains Failure AMF
Automatic Fault Shutdown
Utility Power Restored
Utility Power Failure Conditions
Utility Normal Condition
Load Test Push-button Operation
Digital Input Faults
Internal Faults
Fault Digital Inputs Name Action Terminal #
No Load Test
‐15 Engine Controller Inputs & Outputs
Fault Inputs Name Action Signal
Analog Faults
Crank
Such as Fuel Rack Solenoids or electronic governors
Engine starter motor
Fail Programmable Contacts
Action Description Display Comments
Reset faults
Apply Power Main LCD Display
Show Operating Status screens
Name and remaining time
Generator Phase/Neutral Voltage Display Line to Neutral
Generator Phase Voltage Display Line to Line
Generator Phase Current Display
Generator Average Output Display
Program Menus
Navigation Hints
Main Menu Loop
Zero Calibration
Voltage Calibration Procedure
Repeat for each phase
Span Calibration
Displayed values
Engine Temperature & Oil Pressure Calibration
Displays the type of calibration function
Oil Pressure
‐16 Configuration Data Sheet
System Voltage Line To Line
Parameter Setting Range
120-15000V AC
Toggle Between Psi/Kpa
Parameter Setting
‐21 Engine Control Connections
‐34 Operation MN2408
Engine
General
Problems and Solutions
‐1 General Troubleshooting Guide
Problem Possible Cause Remedy
‐2 Troubleshooting Guide Digital Controller Only
‐3 Troubleshooting Guide Analog Controller Only
Service
Verify the adjustments. Replace controller if failed
Installation Considerations
Battery Charger
Battery
Options & Accessories A‐1
Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater
Engine Block Heater
Options & Accessories A‐3
GLC10-25 GLC30-45 GLC60-90 GLC100-105
Silencers
Options & Accessories A‐5
Fuel Strainers & Fuel Lines
Fuel Strainer
Stop
Figure A‐6 Installation
Remote Annuciators
Options & Accessories A‐7
Generator
Radiator Duct Flange
GLC30-60
GLC80-100
Enclosures
Options & Accessories A‐9
GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6
GLC60-90 H1=64.2, H2=76.8
‐10 Series GLC MN2408
GLC Circuit Breaker & Electrical Data
Qty per Phase
OSH Plant
Series GLC B‐1
Figure B‐11 Customer Interface Connection Diagram
Series GLC B‐3
Figure B‐13 Single Phase w/o Breaker Connection Diagram
Series GLC B‐5
Figure B‐14 Single Phase One Breaker Connection Diagram
Figure B‐15 Single Phase Two Breaker Connection Diagram
Series GLC B‐7
‐8 Series GLC MN2408
Series GLC B‐9
‐10 Series GLC MN2408
Series GLC B‐11
Figure B‐20 Three Phase Connection Diagram
Figure B‐21 Three Phase Connection Diagram with PMG
Series GLC B‐13
‐14 Series GLC MN2408
Series GLC B‐15
‐16 Series GLC MN2408
Series GLC B‐17
Figure B‐27 Control Box Connections with MEC20 Controller
Series GLC B‐19
Figure B‐29 Control Box Connections with MEC2 Controller
Series GLC B‐21
Figure B‐30 Engine Wiring, Woodward 4.3L GM
Figure B‐31 Engine Wiring, Woodward 5.7L GM
Series GLC B‐23
Figure B‐32 Engine Wiring, Woodward 8.1L GM
‐24 Series GLC MN2408
Baldor District Offices
Baldor Electric Company MN2408
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