Baldor GLC15, GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC100, GLC25, GLC40 manual Jdic

Page 52

Digital Engine Controller Description EM0046A21 (MRS17) Continued

Figure 4‐12 Controller Connection Diagram

FUEL SOLENOID

-+

BATTERY

START ER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOAD

 

DI ESE L /GAS E

GENERATOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L1

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

N

 

JDIC

 

 

 

 

 

 

 

 

Remote

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Start

 

 

 

 

 

 

 

PE

 

+ -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO BATTERY

 

 

 

 

 

 

 

 

 

 

 

REMOTESSTART/STOP

EMERGENCYSTOP

 

 

 

 

 

 

CO M

L1l

L2l

L3l

 

N

L1

L2

L3

 

 

 

BI1

BI2

BI3

BI4

BI5

BI6

 

 

GENERATOR

 

GENER ATOR

 

 

 

BINARY UTS

 

 

 

 

CURRENT

 

V O LTAG E

 

 

 

 

 

 

 

 

 

1

 

 

0- 5A

 

 

3 / 400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RS

 

 

 

COM

AI1OIL)

AI2TEMP)

AI3FUEL)

BOOT JUMPER

(START)

BO2 (FUEL)

BO3 BO4

BO5 BO6

 

 

 

 

+

D+ -

 

 

GNDRPM

INRPM

 

BO1

 

 

 

 

 

ANALOG INPUTS

RPM

 

 

 

 

BI NA RY

 

 

 

 

PO W ER

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUTS

 

 

 

 

8- 36VDC

 

 

 

 

 

 

 

 

 

Ground

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

STARTER

FUEL

PRESTART

ALARM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BINARYOUTPUTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO BATTERY

4‐12 Operation

MN2408

Page 51 Page 53
Image 52
Page 51 Page 53
Contents GLC Generator MN2408California Proposition 65 Warning Table of Contents Appendix a Troubleshooting and Maintenance Problems and SolutionsAppendix B Section Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Battery Safety Maintenance Limited Warranty Warranty PeriodAny warranty coverage Generator Series Labor Parts‐2 General Information MN2408 Installation Guidelines Site PlanningControls and Transfer Switch Engine Cooling SystemExhaust System Room AirSetting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators Weight Of The Genset ‐2 Approximate Weight vs. kW OutputDesigning An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo PascalsExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Checklist Transfer SwitchTransfer Switch Location Battery Starting System Battery LocationBattery Charger Battery Cables‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator Lifting‐2 Mounting Dimensions ‐3 Stub Up DetailGenerator Open SoundSecure the Generator Ventilation TestBackpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page ‐4 Fuel Consumption Natural and LPV Fuel ConnectionsGeneral Considerations External Supply Piping by installer Example Determining Pipe Size for Natural GasNatural Gas Connections Pipe Iron Pipe Size LengthExample Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe LengthCatalog No Rating Single Phase Power Connections Transfer Switch ConsiderationsRemote Start Neutral L1L2 Connections AC Power Connections GroundConnections Battery Charger Considerations General Wiring ConsiderationsRecommended Engine Oil and Battery Type GLC10-25GLC100 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17OFF Mode MAN ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17Adjustment Menu Alarm ListECU Alarm List Menu Status Condition of Transition Action  Next StateAlarms Sensor fail FLS see ‐10Shut down SD see ‐10 ‐10 Possible WarningsInputs and Outputs ‐11 Binary Inputs‐12 Binary outputs Used for shunt trip‐13 Analog Inputs Set points‐14 Basic Setpoints ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s ‐15 Engine Setpoints‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints‐11 Controller Connection Diagram Jdic Alarm LED Speed Signal LEDRun Switch OFF SwitchManual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationInternal Faults Digital Input FaultsFault Digital Inputs Name Action Terminal # No Load Test‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action SignalSuch as Fuel Rack Solenoids or electronic governors CrankEngine starter motor Fail Programmable ContactsAction Description Display Comments Apply Power Main LCD Display Reset faultsShow Operating Status screens Name and remaining timeGenerator Phase Voltage Display Line to Line Generator Phase/Neutral Voltage Display Line to NeutralGenerator Phase Current Display Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero CalibrationSpan Calibration Repeat for each phaseDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure ‐16 Configuration Data Sheet Parameter Setting Range System Voltage Line To Line120-15000V AC Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General Engine‐1 General Troubleshooting Guide Problems and SolutionsProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only Service ‐3 Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Battery Charger Installation ConsiderationsBattery Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block HeaterSilencers GLC10-25 GLC30-45 GLC60-90 GLC100-105Fuel Strainers & Fuel Lines Options & Accessories A‐5Fuel Strainer Figure A‐6 Installation StopOptions & Accessories A‐7 Remote AnnuciatorsRadiator Duct Flange GeneratorGLC30-60 GLC80-100Options & Accessories A‐9 EnclosuresGLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 Qty per Phase GLC Circuit Breaker & Electrical DataOSH Plant Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408
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