Baldor
GLC45, GLC60, GLC105, GLC20, GLC65, GLC30, GLC100 ‐15 Engine Controller Inputs & Outputs
Install
‐16 Configuration Data Sheet
‐8 Alarm & Warning Conditions
Automatic Fault Shutdown
Symbols
General Wiring Considerations
Warranty
Dimension
Maintenance
Problems and Solutions
Page 58
Figure 4‐15 Engine Controller Inputs & Outputs
4‐18 Operation
MN2408
Page 57
Page 59
Image 58
Page 57
Page 59
Contents
GLC Generator
MN2408
California Proposition 65 Warning
Table of Contents
Appendix a
Troubleshooting and Maintenance Problems and Solutions
Appendix B
Section Product Safety Information
Read This Manual Thoroughly
Symbols
Operation
Operation Warning Statements Burn
Installation
Battery Safety
Maintenance
Any warranty coverage
Limited Warranty
Warranty Period
Generator Series Labor Parts
‐2 General Information MN2408
Installation Guidelines
Site Planning
Exhaust System
Controls and Transfer Switch
Engine Cooling System
Room Air
Setting The Genset On An Existing Concrete Floor Slab
Foundation Design Foundation Checklist
Vibration Isolators
Weight Of The Genset
‐2 Approximate Weight vs. kW Output
Designing An Isolated Foundation
‐3 Calculate Soil Bearing Load SBL Capacity
‐5 Typical Foundation Installation
Soil Type Safe Bearing Capacity Lb per ft Kilo Pascals
Exhaust System
‐6 Exhaust System Calculations Exhaust Piping
Transfer Switch Checklist
Transfer Switch
Transfer Switch Location
Battery Starting System
Battery Location
Battery Charger
Battery Cables
‐14 General Information MN2408
When the Generator is installed outdoors
‐1 Generator Lifting
Generator Open
‐2 Mounting Dimensions
‐3 Stub Up Detail
Sound
Secure the Generator
Ventilation Test
Backpressure must not exceed 20 of water column
Hot Exhaust Gasses
Guidelines for Exhaust System
Page
‐4 Fuel Consumption Natural and LPV
Fuel Connections
General Considerations
Natural Gas Connections
External Supply Piping by installer
Example Determining Pipe Size for Natural Gas
Pipe Iron Pipe Size Length
Example Determining Pipe Size for LPV
‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length
Catalog No Rating
Single Phase Power Connections
Transfer Switch Considerations
Remote Start
Neutral L1L2 Connections
AC Power Connections Ground
Connections
Battery Charger Considerations
General Wiring Considerations
GLC100
Recommended Engine Oil and Battery Type
GLC10-25
GLC125
Post Installation Checks
Post Installation Checks
‐16 Receiving & Installation MN2408
‐8 Alarm & Warning Conditions
Digital Engine Controller Description EM0046A21 MRS17
AUT Mode
OFF Mode
MAN Mode
Digital Engine Controller Description EM0046A21 MRS17
ECU Alarm List
Adjustment Menu
Alarm List
Menu Status Condition of Transition Action Next State
Shut down SD see ‐10
Alarms
Sensor fail FLS see ‐10
‐10 Possible Warnings
‐12 Binary outputs
Inputs and Outputs
‐11 Binary Inputs
Used for shunt trip
‐13 Analog Inputs
Set points
‐14 Basic Setpoints
‐15 Engine Setpoints
‐16 Engine Protect Setpoints
Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s
‐15 Engine Setpoints
During the first 500ms. ,1s Range 0 3s
‐17 Generator Protect Setpoints
‐18 Sensor Spec Setpoints
‐19 IOM/PTM Module Setpoints
‐11 Controller Connection Diagram
Jdic
Run Switch
Alarm LED
Speed Signal LED
OFF Switch
Manual Start/Stop
Operator Control Panel
Automatic Start/Stop
Automatic Fault Shutdown
Automatic Mains Failure AMF
Utility Normal Condition
Utility Power Failure Conditions
Utility Power Restored
Load Test Push-button Operation
Fault Digital Inputs Name Action Terminal #
Internal Faults
Digital Input Faults
No Load Test
‐15 Engine Controller Inputs & Outputs
Analog Faults
Fault Inputs Name Action Signal
Engine starter motor
Such as Fuel Rack Solenoids or electronic governors
Crank
Fail Programmable Contacts
Action Description Display Comments
Show Operating Status screens
Apply Power Main LCD Display
Reset faults
Name and remaining time
Generator Phase Current Display
Generator Phase Voltage Display Line to Line
Generator Phase/Neutral Voltage Display Line to Neutral
Generator Average Output Display
Program Menus
Navigation Hints
Main Menu Loop
Voltage Calibration Procedure
Zero Calibration
Span Calibration
Repeat for each phase
Displayed values
Displays the type of calibration function
Engine Temperature & Oil Pressure Calibration
Oil Pressure
‐16 Configuration Data Sheet
120-15000V AC
Parameter Setting Range
System Voltage Line To Line
Toggle Between Psi/Kpa
Parameter Setting
‐21 Engine Control Connections
‐34 Operation MN2408
General
Engine
‐1 General Troubleshooting Guide
Problems and Solutions
Problem Possible Cause Remedy
‐2 Troubleshooting Guide Digital Controller Only
Service
‐3 Troubleshooting Guide Analog Controller Only
Verify the adjustments. Replace controller if failed
Battery
Battery Charger
Installation Considerations
Options & Accessories A‐1
Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater
Options & Accessories A‐3
Engine Block Heater
Silencers
GLC10-25 GLC30-45 GLC60-90 GLC100-105
Fuel Strainers & Fuel Lines
Options & Accessories A‐5
Fuel Strainer
Figure A‐6 Installation
Stop
Options & Accessories A‐7
Remote Annuciators
GLC30-60
Radiator Duct Flange
Generator
GLC80-100
GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6
Options & Accessories A‐9
Enclosures
GLC60-90 H1=64.2, H2=76.8
‐10 Series GLC MN2408
OSH Plant
Qty per Phase
GLC Circuit Breaker & Electrical Data
Series GLC B‐1
Figure B‐11 Customer Interface Connection Diagram
Series GLC B‐3
Figure B‐13 Single Phase w/o Breaker Connection Diagram
Figure B‐14 Single Phase One Breaker Connection Diagram
Series GLC B‐5
Figure B‐15 Single Phase Two Breaker Connection Diagram
Series GLC B‐7
‐8 Series GLC MN2408
Series GLC B‐9
‐10 Series GLC MN2408
Figure B‐20 Three Phase Connection Diagram
Series GLC B‐11
Figure B‐21 Three Phase Connection Diagram with PMG
Series GLC B‐13
‐14 Series GLC MN2408
Series GLC B‐15
‐16 Series GLC MN2408
Series GLC B‐17
Figure B‐27 Control Box Connections with MEC20 Controller
Series GLC B‐19
Figure B‐29 Control Box Connections with MEC2 Controller
Figure B‐30 Engine Wiring, Woodward 4.3L GM
Series GLC B‐21
Figure B‐31 Engine Wiring, Woodward 5.7L GM
Figure B‐32 Engine Wiring, Woodward 8.1L GM
Series GLC B‐23
‐24 Series GLC MN2408
Baldor District Offices
Baldor Electric Company MN2408
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