Baldor GLC30, GLC10, GLC60 Hot Exhaust Gasses, Backpressure must not exceed 20 of water column

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Hot Exhaust Gasses

WARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never breath exhaust fumes produced by a running engine. Only run the engine outdoors where ventilation is plentiful. Exhaust gases contain carbon monoxide, a colorless, odorless and extremely dangerous gas that can cause unconsciousness or death. Symptoms of carbon monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or incoherence. If you or anyone else experiences these symptoms, get out into fresh air immediately. Stop the engine and do not restart the engine until it has been inspected and if necessary repaired or reinstalled in a well ventilated area.

WARNING: Hot exhaust gasses must never be directed toward anything that may catch fire or explode.

It is extremely important to discharge engine exhaust gasses away from the engine and out of the building. If these gasses remain in the cylinder, poor performance or eventual engine damage may result. This condition results from excessive back-pressure, which could be caused by any one or a combination of the following conditions:

1.Exhaust pipe too long or the diameter is too small.

2.Excessive number of sharp bends in the exhaust system.

3.Obstruction in the exhaust system.

Backpressure must not exceed 20” of water column.

The direction of the discharged hot air and hot exhaust gases is important as they have the potential to create brown spots on the lawn or adjacent structures. In extreme cases this extremely hot air could cause dried grass or other debris to ignite.

Exhaust lines should be as short and straight as possible. Long pipe lengths and elbows tend to resist the flow of gases and accumulate carbon deposits. Each pipe fitting and elbow will further restrict the exhaust flow.

Guidelines for Exhaust System

1.If you are using a remote muffler it should be mounted as close to the engine as possible, since it will clog with carbon if it's operating temperature is too low.

2.If you are using a remote muffler a flexible coupling of 12” or more must be installed between the exhaust line and the manifold to absorb the engine's vibration. However, a short, solid section of pipe between 6” and 8” long should be placed between the connection of the manifold and the flexible coupling. This nipple will reduce the possibility of the hot gases burning up the flexible coupling.

3.It is extremely important that you do not allow the hot exhaust gases to re-circulate into the engine's cooling air intake.

4.Water is one by-product of combustion and is present in the exhaust pipes or muffler. This water must be kept from draining back into the engine. This can be done by slanting the horizontal section of the exhaust system piping downward slightly, away from the engine. A water trap consisting of a tee extension with a drain cock should also be provided. This water trap should be located between the flex coupling and the muffler, but as close to the engine as possible on a horizontal section of the exhaust piping.

5.It is also recommended that an exhaust rain cap be used whenever it is possible that rain could get into the system. This will help to prevent corrosion and damage to the exhaust system and engine.

6.The exhaust system is subject to the engine's vibration and it must therefore be solidly secured to reduce mechanical stress and the potential for breakage.

7.The engine's exhaust system is the hottest component of the installation and extreme care and considerations must be given to it.

3‐4 Receiving & Installation

MN2408

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Contents GLC Generator MN2408California Proposition 65 Warning Table of Contents Appendix a Troubleshooting and Maintenance Problems and SolutionsAppendix B Section Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Battery Safety Maintenance Limited Warranty Warranty PeriodAny warranty coverage Generator Series Labor Parts‐2 General Information MN2408 Installation Guidelines Site PlanningControls and Transfer Switch Engine Cooling SystemExhaust System Room AirSetting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators Weight Of The Genset ‐2 Approximate Weight vs. kW OutputDesigning An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo PascalsExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Checklist Transfer SwitchTransfer Switch Location Battery Starting System Battery LocationBattery Charger Battery Cables‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator Lifting‐2 Mounting Dimensions ‐3 Stub Up DetailGenerator Open SoundSecure the Generator Ventilation TestBackpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page ‐4 Fuel Consumption Natural and LPV Fuel ConnectionsGeneral Considerations External Supply Piping by installer Example Determining Pipe Size for Natural GasNatural Gas Connections Pipe Iron Pipe Size LengthExample Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe LengthCatalog No Rating Single Phase Power Connections Transfer Switch ConsiderationsRemote Start Neutral L1L2 Connections AC Power Connections GroundConnections Battery Charger Considerations General Wiring ConsiderationsRecommended Engine Oil and Battery Type GLC10-25GLC100 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17OFF Mode MAN ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17Adjustment Menu Alarm ListECU Alarm List Menu Status Condition of Transition Action  Next StateAlarms Sensor fail FLS see ‐10Shut down SD see ‐10 ‐10 Possible WarningsInputs and Outputs ‐11 Binary Inputs‐12 Binary outputs Used for shunt trip‐13 Analog Inputs Set points‐14 Basic Setpoints ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s ‐15 Engine Setpoints‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints‐11 Controller Connection Diagram Jdic Alarm LED Speed Signal LEDRun Switch OFF SwitchManual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationInternal Faults Digital Input FaultsFault Digital Inputs Name Action Terminal # No Load Test‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action SignalSuch as Fuel Rack Solenoids or electronic governors CrankEngine starter motor Fail Programmable ContactsAction Description Display Comments Apply Power Main LCD Display Reset faultsShow Operating Status screens Name and remaining timeGenerator Phase Voltage Display Line to Line Generator Phase/Neutral Voltage Display Line to NeutralGenerator Phase Current Display Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero CalibrationSpan Calibration Repeat for each phaseDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure ‐16 Configuration Data Sheet Parameter Setting Range System Voltage Line To Line120-15000V AC Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General Engine‐1 General Troubleshooting Guide Problems and SolutionsProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only Service ‐3 Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Battery Charger Installation ConsiderationsBattery Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block HeaterSilencers GLC10-25 GLC30-45 GLC60-90 GLC100-105Fuel Strainers & Fuel Lines Options & Accessories A‐5Fuel Strainer Figure A‐6 Installation StopOptions & Accessories A‐7 Remote AnnuciatorsRadiator Duct Flange GeneratorGLC30-60 GLC80-100Options & Accessories A‐9 EnclosuresGLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 Qty per Phase GLC Circuit Breaker & Electrical DataOSH Plant Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408