Baldor GLC45, GLC60, GLC105, GLC20 Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater

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Battery Heaters Battery Heater (BTHTR81) - 120 Volt / 80 Watt. Includes 6 ft power cord.

Installation Considerations:

Shore power must be available (120VAC or 240VAC) to power the battery heater and other components that may be installed). Shore power outlets or wiring must be located close to battery heater.

Figure A‐2 Battery Heating Pad Installation

BTHTR81 Heater

1.Carefully disconnect the Negative battery terminal from the battery.

2.Carefully disconnect the Positive battery terminal from the battery.

3.Remove battery hold down bracket.

4.Remove battery.

5.Install Heating Pad in battery tray, refer to Figure A‐2. The ”A” and ”B” dimesions should match the battery tray.

6.Install battery on top of Heating Pad.

7.Install battery hold down bracket.

8.Carefully install the Positive battery terminal to the battery.

9.Carefully install the Negative battery terminal to the battery.

10.Connect the AC power cord to shore power outlet.

A‐2 Series GLC

MN2408

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Contents GLC Generator MN2408California Proposition 65 Warning Table of Contents Appendix B Troubleshooting and Maintenance Problems and SolutionsAppendix a Section Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Battery Safety Maintenance Limited Warranty Warranty PeriodAny warranty coverage Generator Series Labor Parts‐2 General Information MN2408 Installation Guidelines Site PlanningControls and Transfer Switch Engine Cooling SystemExhaust System Room AirVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Weight Of The Genset ‐2 Approximate Weight vs. kW OutputDesigning An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo PascalsExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Location Transfer SwitchTransfer Switch Checklist Battery Starting System Battery LocationBattery Charger Battery Cables‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator Lifting‐2 Mounting Dimensions ‐3 Stub Up DetailGenerator Open SoundSecure the Generator Ventilation TestGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel Connections‐4 Fuel Consumption Natural and LPV External Supply Piping by installer Example Determining Pipe Size for Natural GasNatural Gas Connections Pipe Iron Pipe Size LengthExample Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe LengthCatalog No Rating Remote Start Transfer Switch ConsiderationsSingle Phase Power Connections Connections AC Power Connections GroundNeutral L1L2 Connections Battery Charger Considerations General Wiring ConsiderationsRecommended Engine Oil and Battery Type GLC10-25GLC100 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17OFF Mode MAN ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17Adjustment Menu Alarm ListECU Alarm List Menu Status Condition of Transition Action Next StateAlarms Sensor fail FLS see ‐10Shut down SD see ‐10 ‐10 Possible WarningsInputs and Outputs ‐11 Binary Inputs‐12 Binary outputs Used for shunt trip‐14 Basic Setpoints Set points‐13 Analog Inputs ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s ‐15 Engine Setpoints‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints‐11 Controller Connection Diagram Jdic Alarm LED Speed Signal LEDRun Switch OFF SwitchAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationInternal Faults Digital Input FaultsFault Digital Inputs Name Action Terminal # No Load Test‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action SignalSuch as Fuel Rack Solenoids or electronic governors CrankEngine starter motor Fail Programmable ContactsAction Description Display Comments Apply Power Main LCD Display Reset faultsShow Operating Status screens Name and remaining timeGenerator Phase Voltage Display Line to Line Generator Phase/Neutral Voltage Display Line to NeutralGenerator Phase Current Display Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero CalibrationDisplayed values Repeat for each phaseSpan Calibration Oil Pressure Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function ‐16 Configuration Data Sheet Parameter Setting Range System Voltage Line To Line120-15000V AC Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General EngineProblem Possible Cause Remedy Problems and Solutions‐1 General Troubleshooting Guide ‐2 Troubleshooting Guide Digital Controller Only Verify the adjustments. Replace controller if failed ‐3 Troubleshooting Guide Analog Controller OnlyService Battery Charger Installation ConsiderationsBattery Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block HeaterSilencers GLC10-25 GLC30-45 GLC60-90 GLC100-105Fuel Strainer Options & Accessories A‐5Fuel Strainers & Fuel Lines Figure A‐6 Installation StopOptions & Accessories A‐7 Remote AnnuciatorsRadiator Duct Flange GeneratorGLC30-60 GLC80-100Options & Accessories A‐9 EnclosuresGLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 Qty per Phase GLC Circuit Breaker & Electrical DataOSH Plant Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408