Baldor GLC60, GLC10 Transfer Switch Considerations, Remote Start, Single Phase Power Connections

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Transfer Switch Considerations

The following are general considerations for the safe use of a transfer switch:

1.The transfer switch should be located inside the building near the main breaker box or the disconnect box.

2.The transfer switch must be kept away from any location that might allow water to get on it.

3.If the transfer switch is mounted outside, it must be protected from the environment and it's elements.

4.Do not mount the transfer switch on the generator set.

5.Do not mount the transfer switch where flammable liquids or vapors are present.

Figure 3‐4 Basic Power Transfer System

Utility Power

Generator Power

Remote Start

 

 

 

 

L1

L2 N

L1

L2 N

Contact

Ground

Fuses or

Main Panel

Circuit

Breakers

Transfer

 

Switch

Mechanical

 

Interlock

Fuses or

Circuit

Breakers

Earth

Ground

Ground

L1 L2 N

Power To Load

Remote Start

Connect the remote start start contact (from transfer switch) to GLC Remote Start terminals.

Single Phase Power Connections

Output power connections must be fused within 25 feet of the generator. If the wires to the transfer switch are shorter than 25 feet, connect L1, L2 and N to the transfer switch being sure to follow NEC and local codes. If the wires to the transfer switch are longer than 25 feet, UL requires that branch circuit protection be provided.

Power connections are made at L1, L2, Neutral and Ground points indicated in the Customer Connections area shown in Figure 3‐5.

3‐10 Receiving & Installation

MN2408

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Contents GLC Generator MN2408California Proposition 65 Warning Table of Contents Appendix a Troubleshooting and Maintenance Problems and SolutionsAppendix B Section Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Battery Safety Maintenance Any warranty coverage Limited WarrantyWarranty Period Generator Series Labor Parts‐2 General Information MN2408 Installation Guidelines Site PlanningExhaust System Controls and Transfer SwitchEngine Cooling System Room AirSetting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators Weight Of The Genset ‐2 Approximate Weight vs. kW OutputDesigning An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo PascalsExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Checklist Transfer SwitchTransfer Switch Location Battery Starting System Battery LocationBattery Charger Battery Cables‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator LiftingGenerator Open ‐2 Mounting Dimensions‐3 Stub Up Detail SoundSecure the Generator Ventilation TestBackpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page ‐4 Fuel Consumption Natural and LPV Fuel ConnectionsGeneral Considerations Natural Gas Connections External Supply Piping by installerExample Determining Pipe Size for Natural Gas Pipe Iron Pipe Size LengthExample Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe LengthCatalog No Rating Single Phase Power Connections Transfer Switch ConsiderationsRemote Start Neutral L1L2 Connections AC Power Connections GroundConnections Battery Charger Considerations General Wiring ConsiderationsGLC100 Recommended Engine Oil and Battery TypeGLC10-25 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17AUT Mode OFF ModeMAN Mode Digital Engine Controller Description EM0046A21 MRS17ECU Alarm List Adjustment MenuAlarm List Menu Status Condition of Transition Action  Next StateShut down SD see ‐10 AlarmsSensor fail FLS see ‐10 ‐10 Possible Warnings‐12 Binary outputs Inputs and Outputs‐11 Binary Inputs Used for shunt trip‐13 Analog Inputs Set points‐14 Basic Setpoints ‐15 Engine Setpoints ‐16 Engine Protect Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐15 Engine Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints‐11 Controller Connection Diagram Jdic Run Switch Alarm LEDSpeed Signal LED OFF SwitchManual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Normal Condition Utility Power Failure ConditionsUtility Power Restored Load Test Push-button OperationFault Digital Inputs Name Action Terminal # Internal FaultsDigital Input Faults No Load Test‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action SignalEngine starter motor Such as Fuel Rack Solenoids or electronic governorsCrank Fail Programmable ContactsAction Description Display Comments Show Operating Status screens Apply Power Main LCD DisplayReset faults Name and remaining timeGenerator Phase Current Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero CalibrationSpan Calibration Repeat for each phaseDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure ‐16 Configuration Data Sheet 120-15000V AC Parameter Setting RangeSystem Voltage Line To Line Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General Engine‐1 General Troubleshooting Guide Problems and SolutionsProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only Service ‐3 Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Battery Battery ChargerInstallation Considerations Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block HeaterSilencers GLC10-25 GLC30-45 GLC60-90 GLC100-105Fuel Strainers & Fuel Lines Options & Accessories A‐5Fuel Strainer Figure A‐6 Installation StopOptions & Accessories A‐7 Remote AnnuciatorsGLC30-60 Radiator Duct FlangeGenerator GLC80-100GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 Options & Accessories A‐9Enclosures GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 OSH Plant Qty per PhaseGLC Circuit Breaker & Electrical Data Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408