Baldor GLC105, GLC60, GLC45, GLC20, GLC65, GLC30 No Load Test, Internal Faults, Digital Input Faults

Page 57

No Load Test

To allow a timed No Load Test of the engine/generator set while using the AMF control application, a digital input contact from an external timer must be programmed for NO LOAD Test The sequence of operation for a No Load Test condition is as follows:

1.With the utility supply normal and the generator stopped, a no load test sequence may be initiated by closing an external exercise timer contact to the programmed digital input for No Load Test.

2.After the external exercise timer contact closes, the engine will start and come-up to normal operating speed and voltage. The controller will issue an alarm of a No Load Test condition. The connected transfer switch will remain on the utility and the generator will not transfer on load. Note: should the utility supply fail, the generator will automatically transfer on load.

3.The engine will continue to run as long as the external exercise timer contact remains closed.

4.After the external exercise timer contact opens, the engine will continue to run for its cool down time as programmed, then it will automatically stop.

Standard Faults When a fault occurs, information about the fault is displayed. The engine controller has many analog and digital inputs for monitoring and control operations. Three types of faults are used:

1.Internal Faults are derived from a combination of digital and analog inputs.

2.Digital Input Faults are initiated from external contact inputs.

3.Analog Input Faults are initiated from external analog signal inputs.

Figure 4‐15 shows how the controller inputs and outputs are organized.

A description of each is provided.

Internal Faults

Overspeed Shutdown

Overspeed Shutdown is initiated when the engine's speed has increased above the overspeed setpoint. The overspeed fault

 

circuit is internally programmed as a latching shutdown fault. The overspeed shutdown fault circuit is programmable for the

 

percentage of nominal engine speed (i.e. overspeed setpoint) and for the transient time delay period. The programming

 

prompts for overspeed are located in the main menu programming loop.

Loss of Speed

Loss Of Speed is initiated when the engine's speed sensing circuit does not detect a speed signal for a period more than 2

Alarm/Shutdown

seconds following a run signal. The loss of speed fault may be user programmed as a latching shutdown fault or alarm only.

 

The programming prompts for loss of speed are located in the main menu programming loop.

Overcrank Shutdown

Overcrank Shutdown is initiated when the engine fails to start after the selected crank time or number of crank cycles. The

 

overcrank fault circuit is internally programmed as a latching shutdown fault and is not user programmable.

Switch not in AUTO

Switch not in AUTO is initiated when the controller's operating mode switch is changed from the auto position to any other

 

position (ON the keypad). This fault is internally programmed as a non latching alarm. In the main programming loop, this

 

alarm may be user programmed to initiate the common fail output relay.

Digital Input Faults

Four digital faults are provided and these are user programmable. Each digital fault input circuit is activated by a remote

Digital Inputs (N/O or N/C)

sensing contact that is external to the controller. Each digital fault input circuit may be programmed with a unique fault label

 

description as stored in the controller's non-volatile memory.

 

Factory settings have four standard digital faults as follows:

 

 

 

 

 

 

Fault

Fault

Digital Inputs

 

Name

Action

Terminal #

 

 

 

 

 

 

 

Low Oil Pressure

Shutdown

1

 

 

High Engine Temperature

Shutdown

2

 

 

Battery Charger Input Fail

Alarm

3

 

 

Low Fuel Level

Alarm

4

 

The following is a list of all digital faults:

 

 

High Bearing Temp

Failed To Sync

Reverse Power

Bat Charger Input Fail

High Cooler Vibration

Low Fuel Press

Fail To Sync

Bat Chrg Trouble

High Engine Temp

Low Engine Temp

Vent Damper Fail

Bat Charger Fail

High Engine Vibration

Low Oil Pressure

Gen Breaker Open

DC Fail

High Fuel Level

Low Fuel Level

Ground Fault

Breaker Tripped

High Oil Level

Low Oil Level

No Load Test

Basin Rupture

High Oil Temp

Fuel Leak

ATS In Bypass

 

High Winding Temp

Low Fuel Press

Remote Emerg. Stop

 

*Highintkmanftemp

Low Coolant Level

Air Damper Tripped

 

“Blank” (i.e. no text for unused inputs)

MN2408

Operation 4‐17

Image 57
Contents MN2408 GLC GeneratorCalifornia Proposition 65 Warning Table of Contents Troubleshooting and Maintenance Problems and Solutions Appendix aAppendix B Read This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Battery Safety Maintenance Warranty Period Limited WarrantyAny warranty coverage Generator Series Labor Parts‐2 General Information MN2408 Site Planning Installation GuidelinesEngine Cooling System Controls and Transfer SwitchExhaust System Room AirFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators ‐2 Approximate Weight vs. kW Output Weight Of The Genset‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationSoil Type Safe Bearing Capacity Lb per ft Kilo Pascals ‐5 Typical Foundation InstallationExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Transfer Switch ChecklistTransfer Switch Location Battery Location Battery Starting SystemBattery Cables Battery Charger‐14 General Information MN2408 ‐1 Generator Lifting When the Generator is installed outdoors‐3 Stub Up Detail ‐2 Mounting DimensionsGenerator Open SoundVentilation Test Secure the GeneratorHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections ‐4 Fuel Consumption Natural and LPVGeneral Considerations Example Determining Pipe Size for Natural Gas External Supply Piping by installerNatural Gas Connections Pipe Iron Pipe Size Length‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPVCatalog No Rating Transfer Switch Considerations Single Phase Power ConnectionsRemote Start AC Power Connections Ground Neutral L1L2 ConnectionsConnections General Wiring Considerations Battery Charger ConsiderationsGLC10-25 Recommended Engine Oil and Battery TypeGLC100 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 Digital Engine Controller Description EM0046A21 MRS17 ‐8 Alarm & Warning ConditionsMAN Mode OFF ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17Alarm List Adjustment MenuECU Alarm List Menu Status Condition of Transition Action  Next StateSensor fail FLS see ‐10 AlarmsShut down SD see ‐10 ‐10 Possible Warnings‐11 Binary Inputs Inputs and Outputs‐12 Binary outputs Used for shunt tripSet points ‐13 Analog Inputs‐14 Basic Setpoints ‐15 Engine Setpoints ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐19 IOM/PTM Module Setpoints ‐18 Sensor Spec Setpoints‐11 Controller Connection Diagram Jdic Speed Signal LED Alarm LEDRun Switch OFF SwitchOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownUtility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button OperationDigital Input Faults Internal FaultsFault Digital Inputs Name Action Terminal # No Load Test‐15 Engine Controller Inputs & Outputs Fault Inputs Name Action Signal Analog FaultsCrank Such as Fuel Rack Solenoids or electronic governorsEngine starter motor Fail Programmable ContactsAction Description Display Comments Reset faults Apply Power Main LCD DisplayShow Operating Status screens Name and remaining timeGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Voltage Display Line to LineGenerator Phase Current Display Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Zero Calibration Voltage Calibration ProcedureRepeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure ‐16 Configuration Data Sheet System Voltage Line To Line Parameter Setting Range120-15000V AC Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 Engine GeneralProblems and Solutions ‐1 General Troubleshooting GuideProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only ‐3 Troubleshooting Guide Analog Controller Only ServiceVerify the adjustments. Replace controller if failed Installation Considerations Battery ChargerBattery Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Engine Block Heater Options & Accessories A‐3GLC10-25 GLC30-45 GLC60-90 GLC100-105 SilencersOptions & Accessories A‐5 Fuel Strainers & Fuel LinesFuel Strainer Stop Figure A‐6 InstallationRemote Annuciators Options & Accessories A‐7Generator Radiator Duct FlangeGLC30-60 GLC80-100Enclosures Options & Accessories A‐9GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 GLC Circuit Breaker & Electrical Data Qty per PhaseOSH Plant Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Series GLC B‐5 Figure B‐14 Single Phase One Breaker Connection DiagramFigure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Series GLC B‐11 Figure B‐20 Three Phase Connection DiagramFigure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GMFigure B‐31 Engine Wiring, Woodward 5.7L GM Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GM‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408