Baldor GLC30, GLC60, GLC105, GLC45, GLC20, GLC65, GLC100, GLC15, GLC25, GLC40 Post Installation Checks

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Post Installation Checks Continued

22.With the engine running, several checks must be made:

a.Verify there are no fuel leaks. If a fuel leak is detected, stop the engine immediately (move the Master Control Switch to the “Stop” position) and repair the leak before proceeding.

b.Verify there are no coolant or oil leaks. If a leak is detected, stop the engine immediately and repair the leak before proceeding.

c.Verify that operation is smooth. If belt squeals, vibrations or other sources of noise exist, stop the engine immediately and repair before proceeding.

d.Verify that the correct voltage exists (line-to-line and line-to-neutral) at the generator and at the transfer switch.

e.Minor adjustment of the output voltage is made using the “Voltage Adjust” potentiometer on the control panel.

WARNING: Engine coolant is under pressure and is near the boiling point of water when engine is hot. Do not open the coolant system until the engine has completely cooled. Hot coolant can cause severe burns and other injuries. When engine is cool, coolant level can be checked.

23.After the operation checks are made, stop the engine (move the Master Control Switch to the “Stop” position) and wait at least 2 hours for the engine to cool. When the engine is cool, check engine oil and coolant levels as instructed in the engine operation manual.

24.Close all enclosure covers. The post installation checks are now complete.

MN2408

Receiving & Installation 3‐15

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Contents MN2408 GLC GeneratorCalifornia Proposition 65 Warning Table of Contents Troubleshooting and Maintenance Problems and Solutions Appendix aAppendix B Read This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Battery Safety Maintenance Generator Series Labor Parts Limited WarrantyWarranty Period Any warranty coverage‐2 General Information MN2408 Site Planning Installation GuidelinesRoom Air Controls and Transfer SwitchEngine Cooling System Exhaust SystemFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators ‐2 Approximate Weight vs. kW Output Weight Of The Genset‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationSoil Type Safe Bearing Capacity Lb per ft Kilo Pascals ‐5 Typical Foundation InstallationExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Transfer Switch ChecklistTransfer Switch Location Battery Location Battery Starting SystemBattery Cables Battery Charger‐14 General Information MN2408 ‐1 Generator Lifting When the Generator is installed outdoorsSound ‐2 Mounting Dimensions‐3 Stub Up Detail Generator OpenVentilation Test Secure the GeneratorHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections ‐4 Fuel Consumption Natural and LPVGeneral Considerations Pipe Iron Pipe Size Length External Supply Piping by installerExample Determining Pipe Size for Natural Gas Natural Gas Connections‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPVCatalog No Rating Transfer Switch Considerations Single Phase Power ConnectionsRemote Start AC Power Connections Ground Neutral L1L2 ConnectionsConnections General Wiring Considerations Battery Charger ConsiderationsGLC125 Recommended Engine Oil and Battery TypeGLC10-25 GLC100Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 Digital Engine Controller Description EM0046A21 MRS17 ‐8 Alarm & Warning ConditionsDigital Engine Controller Description EM0046A21 MRS17 OFF ModeMAN Mode AUT ModeMenu Status Condition of Transition Action Next State Adjustment MenuAlarm List ECU Alarm List‐10 Possible Warnings AlarmsSensor fail FLS see ‐10 Shut down SD see ‐10Used for shunt trip Inputs and Outputs‐11 Binary Inputs ‐12 Binary outputsSet points ‐13 Analog Inputs‐14 Basic Setpoints ‐15 Engine Setpoints During the first 500ms. ,1s Range 0 3s Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐15 Engine Setpoints ‐16 Engine Protect Setpoints‐17 Generator Protect Setpoints ‐19 IOM/PTM Module Setpoints ‐18 Sensor Spec Setpoints‐11 Controller Connection Diagram Jdic OFF Switch Alarm LEDSpeed Signal LED Run SwitchOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownLoad Test Push-button Operation Utility Power Failure ConditionsUtility Power Restored Utility Normal ConditionNo Load Test Internal FaultsDigital Input Faults Fault Digital Inputs Name Action Terminal #‐15 Engine Controller Inputs & Outputs Fault Inputs Name Action Signal Analog FaultsFail Programmable Contacts Such as Fuel Rack Solenoids or electronic governorsCrank Engine starter motorAction Description Display Comments Name and remaining time Apply Power Main LCD DisplayReset faults Show Operating Status screensGenerator Average Output Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Current DisplayProgram Menus Navigation Hints Main Menu Loop Zero Calibration Voltage Calibration ProcedureRepeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure ‐16 Configuration Data Sheet Toggle Between Psi/Kpa Parameter Setting RangeSystem Voltage Line To Line 120-15000V ACParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 Engine GeneralProblems and Solutions ‐1 General Troubleshooting GuideProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only ‐3 Troubleshooting Guide Analog Controller Only ServiceVerify the adjustments. Replace controller if failed Options & Accessories A‐1 Battery ChargerInstallation Considerations BatteryFigure A‐2 Battery Heating Pad Installation BTHTR81 Heater Engine Block Heater Options & Accessories A‐3GLC10-25 GLC30-45 GLC60-90 GLC100-105 SilencersOptions & Accessories A‐5 Fuel Strainers & Fuel LinesFuel Strainer Stop Figure A‐6 InstallationRemote Annuciators Options & Accessories A‐7GLC80-100 Radiator Duct FlangeGenerator GLC30-60GLC60-90 H1=64.2, H2=76.8 Options & Accessories A‐9Enclosures GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6‐10 Series GLC MN2408 Series GLC B‐1 Qty per PhaseGLC Circuit Breaker & Electrical Data OSH PlantFigure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Series GLC B‐5 Figure B‐14 Single Phase One Breaker Connection DiagramFigure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Series GLC B‐11 Figure B‐20 Three Phase Connection DiagramFigure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GMFigure B‐31 Engine Wiring, Woodward 5.7L GM Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GM‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408