Baldor GLC65, GLC60, GLC105 Section Product Safety Information, Read This Manual Thoroughly

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Section 1

Product Safety Information

Safety Notice Be sure that you are completely familiar with the safe operation of this equipment. This equipment may be connected to other machines that have rotating parts or parts that are controlled by this equipment. Improper use can cause serious or fatal injury. Always disconnect all electrical loads before starting the generator.

Installation and repair procedures require specialized skills with electrical generating equipment and liquid cooled engine systems. Any person that installs or repairs this generator must have these specialized skills to ensure that this generating unit is safe to operate. Contact Baldor service department for repairs or any questions you may have about the safe installation and operation of this system.

The precaution statements are general guidelines for the safe use and operation of this generator. It is not practical to list all unsafe conditions. Therefore, if you use a procedure that is not recommended in this manual you must determine if it is safe for the operator and all personnel in the proximity to the generator and connected loads. If there is any question of the safety of a procedure please contact Baldor before starting the generator.

This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment. This equipment may be connected to other machines that have rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt the start-up procedure or troubleshoot this equipment.

-System documentation must be available to anyone that operates this equipment at all times.

-Keep non‐qualified personnel at a safe distance from this equipment.

-Only qualified personnel familiar with the safe installation, operation and maintenance of this device should attempt start‐up or operating procedures.

-Always stop engine before making or removing any connections.

-Always stop engine and allow it to cool before refueling.

Responsibility When your generator is delivered, it becomes the responsibility of the owner/operator of the generator set to prevent unsafe conditions and operation of the equipment. Some responsibilities include (but are not limited to) the following:

1.It is the responsibility of the owner/operator of this generator to ensure that this equipment is correctly and safely installed.

2.It is the responsibility of the owner/operator of this generator to ensure that this equipment, when installed fully complies with all federal, state and local codes.

3.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has been properly trained.

4.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has access to all manuals and information required for the safe use and operation of this equipment.

5.It is the responsibility of the owner/operator of this generator to ensure that it is properly maintained and safety inspected at regular scheduled intervals.

6.It is the responsibility of the owner/operator of this generator to ensure that any person who has not been trained on the safe use of this equipment does not have access to this equipment.

Read This Manual Thoroughly

If you do not understand any concept, any procedure, any safety warning statement, any safety caution statement or any portion of this manual, contact Baldor or your nearest authorized Baldor representative. We are happy to make sure you understand the information in this manual so that you can safely enjoy the full use of this generator.

MN2408

Product Safety Information 1‐1

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Contents MN2408 GLC GeneratorCalifornia Proposition 65 Warning Table of Contents Appendix B Troubleshooting and Maintenance Problems and SolutionsAppendix a Read This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Battery Safety Maintenance Warranty Period Limited WarrantyAny warranty coverage Generator Series Labor Parts‐2 General Information MN2408 Site Planning Installation GuidelinesEngine Cooling System Controls and Transfer SwitchExhaust System Room AirVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab ‐2 Approximate Weight vs. kW Output Weight Of The Genset‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationSoil Type Safe Bearing Capacity Lb per ft Kilo Pascals ‐5 Typical Foundation InstallationExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Location Transfer SwitchTransfer Switch Checklist Battery Location Battery Starting SystemBattery Cables Battery Charger‐14 General Information MN2408 ‐1 Generator Lifting When the Generator is installed outdoors‐3 Stub Up Detail ‐2 Mounting DimensionsGenerator Open SoundVentilation Test Secure the GeneratorGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel Connections‐4 Fuel Consumption Natural and LPV Example Determining Pipe Size for Natural Gas External Supply Piping by installerNatural Gas Connections Pipe Iron Pipe Size Length‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPVCatalog No Rating Remote Start Transfer Switch ConsiderationsSingle Phase Power Connections Connections AC Power Connections GroundNeutral L1L2 Connections General Wiring Considerations Battery Charger ConsiderationsGLC10-25 Recommended Engine Oil and Battery TypeGLC100 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 Digital Engine Controller Description EM0046A21 MRS17 ‐8 Alarm & Warning ConditionsMAN Mode OFF ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17Alarm List Adjustment MenuECU Alarm List Menu Status Condition of Transition Action  Next StateSensor fail FLS see ‐10 AlarmsShut down SD see ‐10 ‐10 Possible Warnings‐11 Binary Inputs Inputs and Outputs‐12 Binary outputs Used for shunt trip‐14 Basic Setpoints Set points‐13 Analog Inputs ‐15 Engine Setpoints ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐19 IOM/PTM Module Setpoints ‐18 Sensor Spec Setpoints‐11 Controller Connection Diagram Jdic Speed Signal LED Alarm LEDRun Switch OFF SwitchAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownUtility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button OperationDigital Input Faults Internal FaultsFault Digital Inputs Name Action Terminal # No Load Test‐15 Engine Controller Inputs & Outputs Fault Inputs Name Action Signal Analog FaultsCrank Such as Fuel Rack Solenoids or electronic governorsEngine starter motor Fail Programmable ContactsAction Description Display Comments Reset faults Apply Power Main LCD DisplayShow Operating Status screens Name and remaining timeGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Voltage Display Line to LineGenerator Phase Current Display Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Zero Calibration Voltage Calibration ProcedureDisplayed values Repeat for each phaseSpan Calibration Oil Pressure Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function ‐16 Configuration Data Sheet System Voltage Line To Line Parameter Setting Range120-15000V AC Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 Engine GeneralProblem Possible Cause Remedy Problems and Solutions‐1 General Troubleshooting Guide ‐2 Troubleshooting Guide Digital Controller Only Verify the adjustments. Replace controller if failed ‐3 Troubleshooting Guide Analog Controller OnlyService Installation Considerations Battery ChargerBattery Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Engine Block Heater Options & Accessories A‐3GLC10-25 GLC30-45 GLC60-90 GLC100-105 SilencersFuel Strainer Options & Accessories A‐5Fuel Strainers & Fuel Lines Stop Figure A‐6 InstallationRemote Annuciators Options & Accessories A‐7Generator Radiator Duct FlangeGLC30-60 GLC80-100Enclosures Options & Accessories A‐9GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 GLC Circuit Breaker & Electrical Data Qty per PhaseOSH Plant Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Series GLC B‐5 Figure B‐14 Single Phase One Breaker Connection DiagramFigure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Series GLC B‐11 Figure B‐20 Three Phase Connection DiagramFigure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GMFigure B‐31 Engine Wiring, Woodward 5.7L GM Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GM‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408