Baldor GLC40, GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC100 Adjustment Menu, ECU Alarm List

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Digital Engine Controller Description EM0046A21 (MRS17) Continued

Table 4‐9 Manual Mode Sequence Description

Menu

Status

Condition of Transition

Action 

Next State

 

 

Start request

PRESTART on,

PRESTART

 

 

 

Prestart time counter started

 

 

Ready

 

 

 

 

RPM > 2 or Oil pressure detected or

 

Stop (Stop fail)

 

 

Gen voltage > 10V

 

 

 

 

 

 

 

 

 

OFF mode selected or Shut down alarm active

 

Not Ready

 

Not Ready

RPM < 2, Oil pressure not detected, Vgen < 10V,

 

Ready

 

 

no shutdown alarm active, other than OFF mode

 

 

 

 

selected

 

 

 

 

 

 

 

 

Prestart

Prestart time elapsed

STARTER on, FUEL SOLENOID on,

Cranking

 

 

 

MaxCrank time counter started

 

 

 

 

 

 

 

 

RPM> Start RPM

STARTER off, PRESTART off

Starting

 

 

D+ input activated or oil pressure detected or

STARTER off, PRESTART off

Cranking

 

 

Gen voltage > 25% Vgnom

 

 

 

Cranking

 

 

 

 

MaxCrank time elapsed, 1st attempt

STARTER off, FUEL SOLENOID off,

Crank pause

 

 

 

STOP SOLENOID on,

 

 

 

 

CrankFail pause timer started

 

 

 

 

 

 

Main

 

MaxCrank time elapsed, last attempt

STARTER off, PRESTART off

Shutdown (Start fail)

Crank Pause

CrankFail pause elapsed

STARTER on, FUEL SOLENOID on,

Cranking

Measurement

 

 

STOP SOLENOID off,

 

 

 

 

 

 

 

 

MaxCrank time counter started

 

 

 

 

 

 

 

Starting

30% Nominal speed reached

READY TO LOAD on,

Running

 

 

 

MaxStabTime counter started

 

 

 

 

 

 

 

 

Stop request

READY TO LOAD off,

Cooling

 

Running

 

Cooling time timer started

 

 

 

 

 

 

RPM = 0 or any other shutdown condition

READY TO LOAD off,

Shutdown

 

 

 

 

 

FUEL SOLENOID off

 

 

 

 

 

 

 

Loaded

RPM = 0 or any other shutdown condition

FUEL SOLENOID off, STOP SOLENOID

Shutdown

 

 

on, READY TO LOAD off

 

 

 

 

 

 

 

 

 

 

 

 

Cooling time elapsed

FUEL SOLENOID off,

Stop

 

 

 

STOP SOLENOID on

 

 

Cooling

 

 

 

 

RPM = 0 or any other shutdown condition

FUEL SOLENOID off,

Shutdown

 

 

 

STOP SOLENOID on

 

 

 

 

 

 

 

 

Start request

READY TO LOAD on

Running

 

Stop

RPM = 0, Oil pressure not detected, Vgen < 10V

 

Ready

 

60 sec. Elapsed

 

Stop (Stop fail)

 

 

 

Some output conditions are optional and may require additional programming of field connection. See appropriate wiring diagram.

Adjustment Menu

The adjustment menu, Figure 4‐10 allows setting engine and generator values such as Passwords, Pre-Start Time, Crank Time, Cool Down Time, Alarm Conditions and values, Shutdown Conditions and values, power transfer settings, etc.

Figure 4‐10 Adjustment Menu

>ENGINE BASIC ENGINE PROT GEN BASIC GEN PROTECT

Use Y and B to move the cursor to the desired parameter. Press ENTER to select the parameter group.

Press PAGE to move to the next page of menu items.

Alarm List

Shows the active alarms and warnings. Press fault reset to clear the list.

ECU Alarm List

Shows the active ECU (engine control unit) fault codes. Press ENTER + fault reset to clear the list.

MN2408

Operation 4‐3

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Contents MN2408 GLC GeneratorCalifornia Proposition 65 Warning Table of Contents Appendix a Troubleshooting and Maintenance Problems and SolutionsAppendix B Read This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Battery Safety Maintenance Generator Series Labor Parts Limited WarrantyWarranty Period Any warranty coverage‐2 General Information MN2408 Site Planning Installation GuidelinesRoom Air Controls and Transfer SwitchEngine Cooling System Exhaust SystemSetting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators ‐2 Approximate Weight vs. kW Output Weight Of The Genset‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationSoil Type Safe Bearing Capacity Lb per ft Kilo Pascals ‐5 Typical Foundation InstallationExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Checklist Transfer SwitchTransfer Switch Location Battery Location Battery Starting SystemBattery Cables Battery Charger‐14 General Information MN2408 ‐1 Generator Lifting When the Generator is installed outdoorsSound ‐2 Mounting Dimensions‐3 Stub Up Detail Generator OpenVentilation Test Secure the GeneratorBackpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page ‐4 Fuel Consumption Natural and LPV Fuel ConnectionsGeneral Considerations Pipe Iron Pipe Size Length External Supply Piping by installerExample Determining Pipe Size for Natural Gas Natural Gas Connections‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPVCatalog No Rating Single Phase Power Connections Transfer Switch ConsiderationsRemote Start Neutral L1L2 Connections AC Power Connections GroundConnections General Wiring Considerations Battery Charger ConsiderationsGLC125 Recommended Engine Oil and Battery TypeGLC10-25 GLC100Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 Digital Engine Controller Description EM0046A21 MRS17 ‐8 Alarm & Warning ConditionsDigital Engine Controller Description EM0046A21 MRS17 OFF ModeMAN Mode AUT ModeMenu Status Condition of Transition Action  Next State Adjustment MenuAlarm List ECU Alarm List‐10 Possible Warnings AlarmsSensor fail FLS see ‐10 Shut down SD see ‐10Used for shunt trip Inputs and Outputs‐11 Binary Inputs ‐12 Binary outputs‐13 Analog Inputs Set points‐14 Basic Setpoints ‐15 Engine Setpoints During the first 500ms. ,1s Range 0 3s Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐15 Engine Setpoints ‐16 Engine Protect Setpoints‐17 Generator Protect Setpoints ‐19 IOM/PTM Module Setpoints ‐18 Sensor Spec Setpoints‐11 Controller Connection Diagram Jdic OFF Switch Alarm LEDSpeed Signal LED Run SwitchManual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownLoad Test Push-button Operation Utility Power Failure ConditionsUtility Power Restored Utility Normal ConditionNo Load Test Internal FaultsDigital Input Faults Fault Digital Inputs Name Action Terminal #‐15 Engine Controller Inputs & Outputs Fault Inputs Name Action Signal Analog FaultsFail Programmable Contacts Such as Fuel Rack Solenoids or electronic governorsCrank Engine starter motorAction Description Display Comments Name and remaining time Apply Power Main LCD DisplayReset faults Show Operating Status screensGenerator Average Output Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Current DisplayProgram Menus Navigation Hints Main Menu Loop Zero Calibration Voltage Calibration ProcedureSpan Calibration Repeat for each phaseDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure ‐16 Configuration Data Sheet Toggle Between Psi/Kpa Parameter Setting RangeSystem Voltage Line To Line 120-15000V ACParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 Engine General‐1 General Troubleshooting Guide Problems and SolutionsProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only Service ‐3 Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Options & Accessories A‐1 Battery ChargerInstallation Considerations BatteryFigure A‐2 Battery Heating Pad Installation BTHTR81 Heater Engine Block Heater Options & Accessories A‐3GLC10-25 GLC30-45 GLC60-90 GLC100-105 SilencersFuel Strainers & Fuel Lines Options & Accessories A‐5Fuel Strainer Stop Figure A‐6 InstallationRemote Annuciators Options & Accessories A‐7GLC80-100 Radiator Duct FlangeGenerator GLC30-60GLC60-90 H1=64.2, H2=76.8 Options & Accessories A‐9Enclosures GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6‐10 Series GLC MN2408 Series GLC B‐1 Qty per PhaseGLC Circuit Breaker & Electrical Data OSH PlantFigure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Series GLC B‐5 Figure B‐14 Single Phase One Breaker Connection DiagramFigure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Series GLC B‐11 Figure B‐20 Three Phase Connection DiagramFigure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GMFigure B‐31 Engine Wiring, Woodward 5.7L GM Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GM‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408