Baldor GLC40, GLC60, GLC105, GLC45, GLC20, GLC65, GLC30, GLC15 Example Determining Pipe Size for LPV

Page 32

Example: Determining Pipe Size for LPV

A generator has a 16Hp engine 60 feet from the supply. Determine the supply pipe size for Natural Gas fuel.

16 x 10,000 = 160,000 BTU's / per hour for proper operation. 160, 000

2, 516

+ 63.5cubicfeetperhour.

From Table 3‐6, a 60 foot run requires a minimum 1” pipe at full engine load.

LP Vapor Connections (vapor withdrawal only)

The LPV connections should only be made if your generator is setup to run on LPV. If it is setup to run on Natural Gas, contact your Baldor representative and do not continue with installation.

The incoming pressure must be 11 inches water column (6 oz. pressure).

Table 3‐6 LP Vapor Flow Rate (Cubic Feet per Hour) per Pipe Length

Pipe

 

 

 

 

 

 

 

Iron Pipe Size

 

 

 

 

 

Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/

3/

1

1- 1/

1- 1/

 

2

 

2- 1/

3

4

6

8

(Feet)

 

 

2

4

 

4

 

2

 

 

 

 

2

 

 

 

 

15

48

109

218

475

 

772

 

 

1570

 

2437

4115

8786

24497

50007

30

33

76

153

339

 

538

 

 

1127

 

1741

2975

6140

17325

35353

45

27

63

126

275

 

443

 

 

934

 

1456

2469

5001

14781

28865

60

24

54

110

241

 

386

 

 

817

 

1266

2184

4304

12236

25004

75

 

49

98

218

 

345

 

 

709

 

1108

1899

3798

10957

22345

90

 

44

89

196

 

310

 

 

633

 

987

1709

3482

10001

20414

105

 

41

83

180

 

285

 

 

582

 

905

1551

3228

9254

18895

120

 

 

76

171

 

266

 

 

544

 

848

1456

3038

8659

17673

150

 

 

69

153

 

241

 

 

494

 

772

1323

2754

7748

15825

180

 

 

63

142

 

222

 

 

456

 

709

1234

2532

7064

14432

210

 

 

58

130

 

202

 

 

418

 

652

1127

2342

6439

13356

240

 

 

 

120

 

190

 

 

393

 

614

1063

2209

6077

12405

270

 

 

 

113

 

180

 

 

367

 

576

1000

2057

5697

11780

300

 

 

 

108

 

171

 

 

345

 

544

943

1899

5381

11179

Note: Almost all operation problems are related to the installation techniques used.

Do Not guess, be sure pipe size is adequate for required flow rate.

1.Connect the proper size gas pipe at the input to the LP Vapor regulator. Connect the LPV pipe line shown in Figure 3‐3 using the correct size pipe for the required flow rate and length of pipe. Refer to Table 3‐6 for pipe size. Be certain that all connections are sealed and no leaks are present. The installer must ensure that all gas connections comply with all building codes.

2.Verify Fuel Supply Pressure

Prior to initial operation of generator, verify that fuel system pressure is 11Water Column (6 oz. pressure) and fuel pipe sizes comply with Table 3‐6.

3.Proceed to Electrical Connections.

3‐8 Receiving & Installation

MN2408

Image 32
Contents GLC Generator MN2408California Proposition 65 Warning Table of Contents Appendix B Troubleshooting and Maintenance Problems and SolutionsAppendix a Section Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Battery Safety Maintenance Limited Warranty Warranty PeriodAny warranty coverage Generator Series Labor Parts‐2 General Information MN2408 Installation Guidelines Site PlanningControls and Transfer Switch Engine Cooling SystemExhaust System Room AirVibration Isolators Foundation Design Foundation ChecklistSetting The Genset On An Existing Concrete Floor Slab Weight Of The Genset ‐2 Approximate Weight vs. kW OutputDesigning An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo PascalsExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Location Transfer SwitchTransfer Switch Checklist Battery Starting System Battery LocationBattery Charger Battery Cables‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator Lifting‐2 Mounting Dimensions ‐3 Stub Up DetailGenerator Open SoundSecure the Generator Ventilation TestGuidelines for Exhaust System Hot Exhaust GassesBackpressure must not exceed 20 of water column Page General Considerations Fuel Connections‐4 Fuel Consumption Natural and LPV External Supply Piping by installer Example Determining Pipe Size for Natural GasNatural Gas Connections Pipe Iron Pipe Size LengthExample Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe LengthCatalog No Rating Remote Start Transfer Switch ConsiderationsSingle Phase Power Connections Connections AC Power Connections GroundNeutral L1L2 Connections Battery Charger Considerations General Wiring ConsiderationsRecommended Engine Oil and Battery Type GLC10-25GLC100 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17OFF Mode MAN ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17Adjustment Menu Alarm ListECU Alarm List Menu Status Condition of Transition Action  Next StateAlarms Sensor fail FLS see ‐10Shut down SD see ‐10 ‐10 Possible WarningsInputs and Outputs ‐11 Binary Inputs‐12 Binary outputs Used for shunt trip‐14 Basic Setpoints Set points‐13 Analog Inputs ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s ‐15 Engine Setpoints‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints‐11 Controller Connection Diagram Jdic Alarm LED Speed Signal LEDRun Switch OFF SwitchAutomatic Start/Stop Operator Control PanelManual Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Power Failure Conditions Utility Power RestoredUtility Normal Condition Load Test Push-button OperationInternal Faults Digital Input FaultsFault Digital Inputs Name Action Terminal # No Load Test‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action SignalSuch as Fuel Rack Solenoids or electronic governors CrankEngine starter motor Fail Programmable ContactsAction Description Display Comments Apply Power Main LCD Display Reset faultsShow Operating Status screens Name and remaining timeGenerator Phase Voltage Display Line to Line Generator Phase/Neutral Voltage Display Line to NeutralGenerator Phase Current Display Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero CalibrationDisplayed values Repeat for each phaseSpan Calibration Oil Pressure Engine Temperature & Oil Pressure CalibrationDisplays the type of calibration function ‐16 Configuration Data Sheet Parameter Setting Range System Voltage Line To Line120-15000V AC Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General EngineProblem Possible Cause Remedy Problems and Solutions‐1 General Troubleshooting Guide ‐2 Troubleshooting Guide Digital Controller Only Verify the adjustments. Replace controller if failed ‐3 Troubleshooting Guide Analog Controller OnlyService Battery Charger Installation ConsiderationsBattery Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block HeaterSilencers GLC10-25 GLC30-45 GLC60-90 GLC100-105Fuel Strainer Options & Accessories A‐5Fuel Strainers & Fuel Lines Figure A‐6 Installation StopOptions & Accessories A‐7 Remote AnnuciatorsRadiator Duct Flange GeneratorGLC30-60 GLC80-100Options & Accessories A‐9 EnclosuresGLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 Qty per Phase GLC Circuit Breaker & Electrical DataOSH Plant Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408