Baldor GLC60 manual Inputs and Outputs, ‐11 Binary Inputs, ‐12 Binary outputs, Used for shunt trip

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Inputs and Outputs

Any Binary input or output can be configured to any controller terminal Inputs are BI1 - BI6, Outputs are BO1 - BO6) or changed to different function by LiteEdit software.

There is fixed 1 sec delay when any binary input is configured as protection.

Table 4‐11 Binary Inputs

 

Alarm

 

Alarm type Warning or Shut down

 

 

 

Alarm active All the time, or Engine running only

 

 

 

 

 

Rem start/stop

 

External request for engine run. AUT mode only.

 

Emergency stop

 

If the input is opened, shut down is immediately activated. Input is

 

 

 

inverted (normally closed).

 

 

 

 

 

Rem start/stop

 

External request for engine run. AUT mode only.

 

Table 4‐12 Binary outputs

 

 

 

 

 

Starter (relay output)

 

The closed relay energizes the starter motor.

 

 

 

The relay opens if:

 

 

 

S The firing speed is reached or

 

 

 

S Maximum time of cranking is exceeded or

 

 

 

S Request to stop occurs

 

 

 

 

 

Fuel solenoid (relay output)

 

Closed output opens the fuel solenoid and enables the engine start.

 

 

 

The output opens if:

 

 

 

Emergency stop occurs or

 

 

 

Cooled gen-set is stopped or

 

 

 

In pause between repeated starts

 

 

 

 

 

Prestart

 

Output is closed prior to the engine start (Prestart) and opens when

 

 

 

START RPM speed is reached.

 

 

 

During repeated crank attempts the output is closed too.

 

 

 

The output could be used for pre-glow, pre-heat or prelubrication.

 

 

 

 

 

Common Sd

 

Output closes when any shut-down alarm appears.

 

 

 

The output opens, if alarm is not active and FAULT RESET is pressed.

 

 

 

Used for shunt trip.

 

MN2408

Operation 4‐5

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Contents MN2408 GLC GeneratorCalifornia Proposition 65 Warning Table of Contents Troubleshooting and Maintenance Problems and Solutions Appendix aAppendix B Read This Manual Thoroughly Section Product Safety InformationOperation SymbolsOperation Warning Statements Burn Installation Battery Safety Maintenance Warranty Period Limited WarrantyAny warranty coverage Generator Series Labor Parts‐2 General Information MN2408 Site Planning Installation GuidelinesEngine Cooling System Controls and Transfer SwitchExhaust System Room AirFoundation Design Foundation Checklist Setting The Genset On An Existing Concrete Floor SlabVibration Isolators ‐2 Approximate Weight vs. kW Output Weight Of The Genset‐3 Calculate Soil Bearing Load SBL Capacity Designing An Isolated FoundationSoil Type Safe Bearing Capacity Lb per ft Kilo Pascals ‐5 Typical Foundation InstallationExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Transfer Switch ChecklistTransfer Switch Location Battery Location Battery Starting SystemBattery Cables Battery Charger‐14 General Information MN2408 ‐1 Generator Lifting When the Generator is installed outdoors‐3 Stub Up Detail ‐2 Mounting DimensionsGenerator Open SoundVentilation Test Secure the GeneratorHot Exhaust Gasses Backpressure must not exceed 20 of water columnGuidelines for Exhaust System Page Fuel Connections ‐4 Fuel Consumption Natural and LPVGeneral Considerations Example Determining Pipe Size for Natural Gas External Supply Piping by installerNatural Gas Connections Pipe Iron Pipe Size Length‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe Length Example Determining Pipe Size for LPVCatalog No Rating Transfer Switch Considerations Single Phase Power ConnectionsRemote Start AC Power Connections Ground Neutral L1L2 ConnectionsConnections General Wiring Considerations Battery Charger ConsiderationsGLC10-25 Recommended Engine Oil and Battery TypeGLC100 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 Digital Engine Controller Description EM0046A21 MRS17 ‐8 Alarm & Warning ConditionsMAN Mode OFF ModeAUT Mode Digital Engine Controller Description EM0046A21 MRS17Alarm List Adjustment MenuECU Alarm List Menu Status Condition of Transition Action  Next StateSensor fail FLS see ‐10 AlarmsShut down SD see ‐10 ‐10 Possible Warnings‐11 Binary Inputs Inputs and Outputs‐12 Binary outputs Used for shunt tripSet points ‐13 Analog Inputs‐14 Basic Setpoints ‐15 Engine Setpoints ‐15 Engine Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐16 Engine Protect Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐19 IOM/PTM Module Setpoints ‐18 Sensor Spec Setpoints‐11 Controller Connection Diagram Jdic Speed Signal LED Alarm LEDRun Switch OFF SwitchOperator Control Panel Manual Start/StopAutomatic Start/Stop Automatic Mains Failure AMF Automatic Fault ShutdownUtility Power Restored Utility Power Failure ConditionsUtility Normal Condition Load Test Push-button OperationDigital Input Faults Internal FaultsFault Digital Inputs Name Action Terminal # No Load Test‐15 Engine Controller Inputs & Outputs Fault Inputs Name Action Signal Analog FaultsCrank Such as Fuel Rack Solenoids or electronic governorsEngine starter motor Fail Programmable ContactsAction Description Display Comments Reset faults Apply Power Main LCD DisplayShow Operating Status screens Name and remaining timeGenerator Phase/Neutral Voltage Display Line to Neutral Generator Phase Voltage Display Line to LineGenerator Phase Current Display Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Zero Calibration Voltage Calibration ProcedureRepeat for each phase Span CalibrationDisplayed values Engine Temperature & Oil Pressure Calibration Displays the type of calibration functionOil Pressure ‐16 Configuration Data Sheet System Voltage Line To Line Parameter Setting Range120-15000V AC Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 Engine GeneralProblems and Solutions ‐1 General Troubleshooting GuideProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only ‐3 Troubleshooting Guide Analog Controller Only ServiceVerify the adjustments. Replace controller if failed Installation Considerations Battery ChargerBattery Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Engine Block Heater Options & Accessories A‐3GLC10-25 GLC30-45 GLC60-90 GLC100-105 SilencersOptions & Accessories A‐5 Fuel Strainers & Fuel LinesFuel Strainer Stop Figure A‐6 InstallationRemote Annuciators Options & Accessories A‐7Generator Radiator Duct FlangeGLC30-60 GLC80-100Enclosures Options & Accessories A‐9GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 GLC Circuit Breaker & Electrical Data Qty per PhaseOSH Plant Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Series GLC B‐5 Figure B‐14 Single Phase One Breaker Connection DiagramFigure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Series GLC B‐11 Figure B‐20 Three Phase Connection DiagramFigure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Series GLC B‐21 Figure B‐30 Engine Wiring, Woodward 4.3L GMFigure B‐31 Engine Wiring, Woodward 5.7L GM Series GLC B‐23 Figure B‐32 Engine Wiring, Woodward 8.1L GM‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408