Baldor GLC105, GLC60, GLC45, GLC20, GLC65, GLC30 Set points, ‐13 Analog Inputs, ‐14 Basic Setpoints

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Analog Inputs Three analog inputs for resistive sensor 0 to 2400 ohms measuring are available on IL controller. Use LiteEdit software to modify configuration.

The Analog inputs values assignment (AI1 = Oil press, AI2 = Water temp, AI3 = Fuel level) is fix. It is possible to configure on each Analog input:

SReading from IL Analog inputs or from Engine Control Unit via CAN bus (J1939)

SSensor characteristics - from the list,

SValue dimension (e.g. psi - bars, °F - °C, % - l)

SNumber of decimal points (0, 1, 2, ...).

Note: Corresponding Analog input terminal is dead when reading is switched to ECU.

All values from ECU shall show ####, but no alarm is displayed when CAN communication is interrupted.

Warning and shut-down limits are adjusted in Engine protection group.

 

Table 4‐13 Analog Inputs

AI1 Oil press

 

Oil pressure analog input. Default VDO sensor in range 0 to 145 psi.

AI2 Water temp

 

Water temperature analog input. Default VDO sensor in range 32 to 212°F

 

 

 

AI3 Fuel level

 

Fuel level analog input. Default VDO sensor 0-180R = 0-100%.

Set points

Table 4‐14 Basic Setpoints

EnterPassword

Password is a four-digit number. Password enables change of relevant

 

protected set points Use or keys to set and ENTER key to enter the

 

password.

 

 

ChangePassword

Use or keys to set and ENTER key to change the password.

Gen-set name

User defined name, used for InteliLite identification at remote phone or

 

mobile connection. Gen-set name is max 14 characters long and have to

 

be entered using LiteEdit software.

 

 

Nomin power(3ph)

Nominal power of the generator in three phases connection.

 

Step: 1 kW; Range: 1 - 3000 kW

 

 

Nomin power(1ph)

Nominal power of the generator in single-phase connection.

 

Step: 1 kW; Range: 1 - 3000 kW

 

 

CT Ratio

Gen-set phases current transformers ratio.

 

Step: 1 A; Range: 1 - 5000 A / 5A

 

 

PT ratio

Gen-set potential transformers ratio.

 

Step: 0,1 V / V; Range: 0,1 - 500,0 V / V

 

 

Nominal freq

Nominal generator frequency (usually 50 or 60 Hz )

 

Step: 1Hz; Range: 45 - 65 Hz

 

 

Gear teeth

Number of teeth on the engine gear for the pick-up. Set to zero, if no

 

pick-up is used. Engine speed is counted from the generator frequency.

 

Step: 1; Range: 0 - 500

 

Note: Generator frequency can be used only when generator voltage

 

(min 5V) is present before reaching of the firing speed

 

(Starting RPM) after start.

 

 

Nominal RPM

Nominal engine speed. Step: 1RPM; Range: 100 - 4000 RPM.

FLTRESGOTOMAN

DISABLED: Controller stays in AUT mode after Fault reset .

 

ENABLED: Automatic switch from AUT (or TEST) to MAN mode after

 

Fault reset to avoid automatic engine start. This function is active for Shut

 

down protection only.

 

 

DispBackLightTO

Timeout after which the display backlight is switched off.

 

Step: 1 min Range: 0 - 60 min

 

Default value: 0 = the display lights all the time

 

 

Mode IL [ OFF, MAN, AUT ]

Equivalent to Controller mode changes by MODE" or MODEA buttons.

 

Note: Controller Mode change can be separately password protected.

 

 

RS232 mode

Communication protocol switch.

[Standard/Modbus ]

Standard: LiteEdit communication protocol. Modbus: Modbus protocol.

 

Note: For detail description see chapter Modbus protocol.

 

 

Num rings AA

Number of rings prior to open modem connection. Step: 1; Range: 1 - 30

 

Note: NumberRings AA change is not activated immediately. It is activated

 

after controller is switched on or when modem is connected to controller.

4‐6 Operation

MN2408

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Contents GLC Generator MN2408California Proposition 65 Warning Table of Contents Appendix a Troubleshooting and Maintenance Problems and SolutionsAppendix B Section Product Safety Information Read This Manual ThoroughlySymbols OperationOperation Warning Statements Burn Installation Battery Safety Maintenance Any warranty coverage Limited WarrantyWarranty Period Generator Series Labor Parts‐2 General Information MN2408 Installation Guidelines Site PlanningExhaust System Controls and Transfer SwitchEngine Cooling System Room AirSetting The Genset On An Existing Concrete Floor Slab Foundation Design Foundation ChecklistVibration Isolators Weight Of The Genset ‐2 Approximate Weight vs. kW OutputDesigning An Isolated Foundation ‐3 Calculate Soil Bearing Load SBL Capacity‐5 Typical Foundation Installation Soil Type Safe Bearing Capacity Lb per ft Kilo PascalsExhaust System ‐6 Exhaust System Calculations Exhaust Piping Transfer Switch Checklist Transfer SwitchTransfer Switch Location Battery Starting System Battery LocationBattery Charger Battery Cables‐14 General Information MN2408 When the Generator is installed outdoors ‐1 Generator LiftingGenerator Open ‐2 Mounting Dimensions‐3 Stub Up Detail SoundSecure the Generator Ventilation TestBackpressure must not exceed 20 of water column Hot Exhaust GassesGuidelines for Exhaust System Page ‐4 Fuel Consumption Natural and LPV Fuel ConnectionsGeneral Considerations Natural Gas Connections External Supply Piping by installerExample Determining Pipe Size for Natural Gas Pipe Iron Pipe Size LengthExample Determining Pipe Size for LPV ‐6 LP Vapor Flow Rate Cubic Feet per Hour per Pipe LengthCatalog No Rating Single Phase Power Connections Transfer Switch ConsiderationsRemote Start Neutral L1L2 Connections AC Power Connections GroundConnections Battery Charger Considerations General Wiring ConsiderationsGLC100 Recommended Engine Oil and Battery TypeGLC10-25 GLC125Post Installation Checks Post Installation Checks ‐16 Receiving & Installation MN2408 ‐8 Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17AUT Mode OFF ModeMAN Mode Digital Engine Controller Description EM0046A21 MRS17ECU Alarm List Adjustment MenuAlarm List Menu Status Condition of Transition Action  Next StateShut down SD see ‐10 AlarmsSensor fail FLS see ‐10 ‐10 Possible Warnings‐12 Binary outputs Inputs and Outputs‐11 Binary Inputs Used for shunt trip‐13 Analog Inputs Set points‐14 Basic Setpoints ‐15 Engine Setpoints ‐16 Engine Protect Setpoints Delay for Analog Input 2 Wrn Wtemp low. s Range1-180 s‐15 Engine Setpoints During the first 500ms. ,1s Range 0 3s‐17 Generator Protect Setpoints ‐18 Sensor Spec Setpoints ‐19 IOM/PTM Module Setpoints‐11 Controller Connection Diagram Jdic Run Switch Alarm LEDSpeed Signal LED OFF SwitchManual Start/Stop Operator Control PanelAutomatic Start/Stop Automatic Fault Shutdown Automatic Mains Failure AMFUtility Normal Condition Utility Power Failure ConditionsUtility Power Restored Load Test Push-button OperationFault Digital Inputs Name Action Terminal # Internal FaultsDigital Input Faults No Load Test‐15 Engine Controller Inputs & Outputs Analog Faults Fault Inputs Name Action SignalEngine starter motor Such as Fuel Rack Solenoids or electronic governorsCrank Fail Programmable ContactsAction Description Display Comments Show Operating Status screens Apply Power Main LCD DisplayReset faults Name and remaining timeGenerator Phase Current Display Generator Phase Voltage Display Line to LineGenerator Phase/Neutral Voltage Display Line to Neutral Generator Average Output DisplayProgram Menus Navigation Hints Main Menu Loop Voltage Calibration Procedure Zero CalibrationSpan Calibration Repeat for each phaseDisplayed values Displays the type of calibration function Engine Temperature & Oil Pressure CalibrationOil Pressure ‐16 Configuration Data Sheet 120-15000V AC Parameter Setting RangeSystem Voltage Line To Line Toggle Between Psi/KpaParameter Setting ‐21 Engine Control Connections ‐34 Operation MN2408 General Engine‐1 General Troubleshooting Guide Problems and SolutionsProblem Possible Cause Remedy ‐2 Troubleshooting Guide Digital Controller Only Service ‐3 Troubleshooting Guide Analog Controller OnlyVerify the adjustments. Replace controller if failed Battery Battery ChargerInstallation Considerations Options & Accessories A‐1Figure A‐2 Battery Heating Pad Installation BTHTR81 Heater Options & Accessories A‐3 Engine Block HeaterSilencers GLC10-25 GLC30-45 GLC60-90 GLC100-105Fuel Strainers & Fuel Lines Options & Accessories A‐5Fuel Strainer Figure A‐6 Installation StopOptions & Accessories A‐7 Remote AnnuciatorsGLC30-60 Radiator Duct FlangeGenerator GLC80-100GLC10-25 H1=36.0 L1=11.75 GLC30-45 H1=52.1, H2=66.6 Options & Accessories A‐9Enclosures GLC60-90 H1=64.2, H2=76.8‐10 Series GLC MN2408 OSH Plant Qty per PhaseGLC Circuit Breaker & Electrical Data Series GLC B‐1Figure B‐11 Customer Interface Connection Diagram Series GLC B‐3 Figure B‐13 Single Phase w/o Breaker Connection Diagram Figure B‐14 Single Phase One Breaker Connection Diagram Series GLC B‐5Figure B‐15 Single Phase Two Breaker Connection Diagram Series GLC B‐7 ‐8 Series GLC MN2408 Series GLC B‐9 ‐10 Series GLC MN2408 Figure B‐20 Three Phase Connection Diagram Series GLC B‐11Figure B‐21 Three Phase Connection Diagram with PMG Series GLC B‐13 ‐14 Series GLC MN2408 Series GLC B‐15 ‐16 Series GLC MN2408 Series GLC B‐17 Figure B‐27 Control Box Connections with MEC20 Controller Series GLC B‐19 Figure B‐29 Control Box Connections with MEC2 Controller Figure B‐30 Engine Wiring, Woodward 4.3L GM Series GLC B‐21Figure B‐31 Engine Wiring, Woodward 5.7L GM Figure B‐32 Engine Wiring, Woodward 8.1L GM Series GLC B‐23‐24 Series GLC MN2408 Baldor District Offices Baldor Electric Company MN2408