Liebert 130 kVA user manual UPS Batteries

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User Manual

Hipulse - Single Phase ‘1+N’ UPS System

130 kVA - 110V

The following general battery safety precautions and WARINGS should be observed all the time.

CAUTION

A battery can present risk of electric shock or burn from high short circuit currents.

When connected in a string the voltage could be 460 V d.c. this voltage is potentially lethal always observe high voltage precautions.

Only qualified personnel should install or service batteries.

Eye protection should be worked to prevent from accidental electrical arcs.

Only use tools with insulated handles.

Wear rubber gloves and a rubber apron when handling batteries.

If a battery leaks electrolyte, or is otherwise physically damaged, it should be placed in a container resistant to sulphuric acid and disposed of in accordance with legal regulations.

If electrolyte comes into contact with the skin the affected area should be washed with plenty of clean water immediately.

Batteries must be always disposed of according to local environmental laws.

6.3UPS Batteries

It is common practice in UPS installations to use valve-regulated cells. The term ‘valve regulated’ is used currently in place of either ‘sealed’ or maintenance free both of which have been used in the past.

Valve regulated cells are not ‘sealed’ and will vent, particularly on overcharge. The amount of gas given off is less than for a flooded cell but when considering the design of the battery installation allowances must be made for adequate ventilation and heating of the cells. Boost charging must not be applied to valve regulated cells, as this will cause them to overcharge and subsequently vent.

Similarly, valve regulated cells cannot be regarded as ‘maintenance free’ as they must be kept clean and their connections checked periodically for tightness and lack of corrosion. It is not possible to check the cells’ specific gravity directly but the battery can be checked by the ‘CS PG battery service programme’, which can give an indication of faulty cell degradation within the battery.

Batteries are fully charged before delivery, however, storage and transportation times mean that, inevitably, some charge is lost by the time the battery is commissioned. All the cells forming the battery should be brought to the same state of charge and recharged within 6 months of the factory charge.

It is especially important that the battery is fully charged before attempting a witness test of the autonomy time. This may require several days to complete; therefore, any witness test concerning the batteries should take place only after the battery has been on uninterrupted float charge for at least one week.

Cell performance typically improves after a few weeks in service or after two or three discharge / recharge cycles.

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Contents Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Dear Customer Hipulse Single Phase ‘1+N’ UPS System Rev. No Revision details Hipulse Single Phase ‘1+N’ UPS System Registered Head Office Hipulse Single Phase ‘1+N’ UPS System East Zone Hipulse Single Phase ‘1+N’ UPS System Safety Procedure Hipulse Single Phase ‘1+N’ UPS System General Hipulse Single Phase ‘1+N’ UPS System General Introduction Hipulse Single Phase ‘1+N’ UPS System Operating Instructions Hipulse Single Phase ‘1+N’ UPS System Annexure Hipulse Single Phase ‘1+N’ UPS System Single Module block diagram IntroductionDesign Concept Hipulse Module DesignUPS Power switches configuration Bypass SuppliesReturn of power mains Off-BatteryUPS Module fault Normal OperationMaintenance Bypass OverloadUPS Power Switch Configuration Battery circuit breakerBattery temperature compensation System ExpansionHipulse Single Phase ‘1+N’ UPS System Installation Procedure UPS location Battery locationEnvironmental considerations Mechanical Considerations Installation Drawings Preliminary ChecksOverall General Arrangement for 130kVA Single Phase UPS Cable Entry Details Power Cabling System ConfigurationBattery cables Module input cablesSafety earth Cable ratingGeneral Notes Cable ConnectionsSplit Bypass Protection against earth faults RCD devicesProtective devices UPS Battery Cabling procedureParallel 1+N Input ConnectionsInput-module Parallel Connections Auxiliary Connections+VE -VE Cable connections for 130 kVA 1Ph UPSAuxiliary Terminal Block detail Battery ControlControl cables Auxiliary Terminal Block X3 and X4 at UPS DescriptionBack Feed Protection Battery ConnectionEmergency Stop Hipulse Single Phase ‘1+N’ UPS System Operator Control and Display Panel UPS Operator Control / Display PanelInverter control switch Single module operator control panelOperator control panel Mimic indicationsMenu Control switches Operator Panel and LCD DisplayOutput Parameters Bargraph SelectionEPO on UPS module Menu OptionsMap of screen display available to operator Or. for Instanc eDefault Window LCD Display Panel Messages Initializing WindowInfo Window Main Menu WindowOption Selection Mode Alarm / Warning MessagesOn Static Bypass General notes Power SwitchesShutdown Location of Power Isolators Ecomode the message Load on Bypass will not appear Battery C.B. Open Bypass Switch Open Ecomode Your load is now powered via the Static Bypass system Normal OperationYour load is now powered via the Static Bypass system Procedure for completely powering down the UPS UPS is now completely powered down Adding a single module to an existing system If YOU are not Sure What YOU are Doing Then do not do IT Ecomode INV OFF VIA Display Load on Bypass Setting the Battery Test Language Selection Changing the current Date and TimeHipulse Single Phase ‘1+N’ UPS System Battery Installation SafetyUPS Batteries Temperature considerations Battery populationBattery protection Battery RacksConnecting the Battery IntroductionBattery Supply To UPS Cabinet Battery Installation Battery circuit breakerBattery Control and Power Connections Battery temperature Board Display Panel Interpretation LED InterpretationProcedure to carry out the reset see Operating Instructions Sr. No Display Message Alarm Interpretation Display Panel MessagesBypass Switch Open BYP. Absent Battery Under Test BYP Xfer Count Block Hipulse Single Phase ‘1+N’ UPS System + N System General1+N System block diagram with Separate Batteries BatteryInter-module control Installation procedureConnection of 1+N system parallel single bus cables Connection of EPO Push Button System Start-up and shutdown procedures Separate Batteries Operating InstructionDefault window Hipulse Single Phase ‘1+N’ UPS System Display Panel message interpretation in 1+N System Complete system shutdownUPS Environmental UPS Mechanical CharacteristicsConformity and Standard UPS Electrical Characteristics C T I F I E R I N P U T M a I N SUPS Electrical Characteristics DC Intermediate Circuit Rated Power KVA 130UPS Electrical Characteristics Inverter Output V E R T E R O U T P U TUPS Electrical Characteristics Bypass Input Mains Protection, bypass lineHipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Remote Alarm Monitor RAM ConnectionsUPS 220/240V AC 50 HzProtection TerminationIndication & Metering Bypass Isolation Cubicle