Liebert 130 kVA user manual Temperature considerations, Battery population

Page 69

User Manual

Hipulse - Single Phase ‘1+N’ UPS System

130 kVA - 110V

6.4Installation design considerations

Note: Full safety instructions concerning the use and maintenance of UPS batteries are provided in the appropriate battery manufacturers’ manuals. The battery safety information contained in this section relates to the key considerations, which must be taken into account during the installation design process and might affect the design outcome depending on localized conditions.

6.5Battery installation and maintenance

6.5.1Temperature considerations

Battery performance depends on the ambient battery temperature. Capacity and autonomy are quoted for a new battery operating at 20o C. Battery capacity is increased by 1% for every 1o C increase in temperature up to 25o C. If a battery is used at a temperature above 25o C, its life is reduced; consequently, its capacity and UPS autonomy time will reduce more rapidly over a period of time. Operating below 20o C will reduce the battery capacity by approximately 1% -1.5% per 1o C. For example if a battery discharge test is attempted during the middle of winter when the ambient temperature is 5o C the battery capacity will be only 77.5% of its design value and will not satisfy its specified autonomy time.

Ambient temperature, ventilation, spacing, float voltage and ripple current all affect the battery temperature. Uneven temperature distribution through the battery string will cause the voltage distribution to be uneven which can also lead to problems- it is therefore very important to maintain an even temperature across the whole battery chain. ‘Valve regulated’ cells are very sensitive to temperature and should be operated at a temperature between 15o C and 25o C. To help sustain this operating temperature range the battery is normally float charged at 2.25V/cell. When batteries are cabinet mounted adjacent to the UPS module, it is the battery which dictates the designed maximum ambient temperature, not the UPS.– i.e. in the case of ‘valve regulated’ cells the ambient regulated cells the ambient room temperature should be kept between 15oC and 25oC, and not between 0oC and 40oC (which is the specified main equipment operating temperature range) Temperature excursions are permissible for short periods of time provided the ambient temperature does not exceed 25oC.

6.5.2Battery population

The nominal DC bus voltage, and therefore battery float voltage, is set according to the module’s rated input/output voltage and usually set top 432Vdc (380Vac) 446 Vdc (440Vac) or 459Vdc (415Vac). Given that the desired cell float voltage is 2.25V, this means that a different number of cells are required in each case. (See Table 6-1).

Parameter

380V

400V

415V

Number of cells used (Standard)

192

198

204

End-of-discharge voltage

320

330

340

Float voltage

432

446

459

Table 6-1 – Battery population

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Contents Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Dear Customer Hipulse Single Phase ‘1+N’ UPS System Rev. No Revision details Hipulse Single Phase ‘1+N’ UPS System Registered Head Office Hipulse Single Phase ‘1+N’ UPS System East Zone Hipulse Single Phase ‘1+N’ UPS System Safety Procedure Hipulse Single Phase ‘1+N’ UPS System General Hipulse Single Phase ‘1+N’ UPS System General Introduction Hipulse Single Phase ‘1+N’ UPS System Operating Instructions Hipulse Single Phase ‘1+N’ UPS System Annexure Hipulse Single Phase ‘1+N’ UPS System Introduction Single Module block diagramDesign Concept Hipulse Module DesignBypass Supplies UPS Power switches configurationOff-Battery Return of power mainsUPS Module fault Normal OperationOverload Maintenance BypassBattery circuit breaker UPS Power Switch ConfigurationBattery temperature compensation System ExpansionHipulse Single Phase ‘1+N’ UPS System Installation Procedure Battery location Environmental considerationsUPS location Mechanical Considerations Preliminary Checks Installation DrawingsOverall General Arrangement for 130kVA Single Phase UPS Cable Entry Details System Configuration Power CablingBattery cables Module input cablesCable rating Safety earthGeneral Notes Cable ConnectionsProtection against earth faults RCD devices Protective devicesSplit Bypass Cabling procedure UPS BatteryParallel 1+N Input ConnectionsAuxiliary Connections Input-module Parallel ConnectionsCable connections for 130 kVA 1Ph UPS +VE -VEBattery Control Control cablesAuxiliary Terminal Block detail Description Auxiliary Terminal Block X3 and X4 at UPSBattery Connection Emergency StopBack Feed Protection Hipulse Single Phase ‘1+N’ UPS System UPS Operator Control / Display Panel Operator Control and Display PanelSingle module operator control panel Inverter control switchOperator control panel Mimic indicationsOperator Panel and LCD Display Menu Control switchesBargraph Selection Output ParametersMenu Options EPO on UPS moduleOr. for Instanc e Map of screen display available to operatorLCD Display Panel Messages Initializing Window Default WindowInfo Window Main Menu WindowAlarm / Warning Messages Option Selection ModeGeneral notes Power Switches ShutdownOn Static Bypass Location of Power Isolators Ecomode the message Load on Bypass will not appear Battery C.B. Open Bypass Switch Open Ecomode Normal Operation Your load is now powered via the Static Bypass systemYour load is now powered via the Static Bypass system Procedure for completely powering down the UPS UPS is now completely powered down Adding a single module to an existing system If YOU are not Sure What YOU are Doing Then do not do IT Ecomode INV OFF VIA Display Load on Bypass Setting the Battery Test Changing the current Date and Time Language SelectionHipulse Single Phase ‘1+N’ UPS System Safety Battery InstallationUPS Batteries Battery population Temperature considerationsBattery Racks Battery protectionConnecting the Battery IntroductionBattery Supply To UPS Cabinet Battery circuit breaker Battery InstallationBattery Control and Power Connections Battery temperature Board LED Interpretation Display Panel InterpretationProcedure to carry out the reset see Operating Instructions Display Panel Messages Sr. No Display Message Alarm InterpretationBypass Switch Open BYP. Absent Battery Under Test BYP Xfer Count Block Hipulse Single Phase ‘1+N’ UPS System General + N SystemBattery 1+N System block diagram with Separate BatteriesInstallation procedure Connection of 1+N system parallel single bus cablesInter-module control Connection of EPO Push Button Operating Instruction System Start-up and shutdown procedures Separate BatteriesDefault window Hipulse Single Phase ‘1+N’ UPS System Complete system shutdown Display Panel message interpretation in 1+N SystemUPS Mechanical Characteristics Conformity and StandardUPS Environmental C T I F I E R I N P U T M a I N S UPS Electrical CharacteristicsRated Power KVA 130 UPS Electrical Characteristics DC Intermediate CircuitV E R T E R O U T P U T UPS Electrical Characteristics Inverter OutputProtection, bypass line UPS Electrical Characteristics Bypass Input MainsHipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System RAM Connections Remote Alarm Monitor220/240V AC 50 Hz UPSTermination Indication & MeteringProtection Bypass Isolation Cubicle