Liebert 130 kVA user manual Battery protection, Battery Racks, Introduction, Fitting the Batteries

Page 70

User Manual

Hipulse - Single Phase ‘1+N’ UPS System

130 kVA - 110V

6.6Battery protection

The battery is connected to the UPS through a circuit breaker which is manually closed and electronically tripped via the UPS control circuitry. If the cells are cabinet mounted this circuit breaker is fitted within the cabinet, however, if they are rack mounted (or located remote from the main UPS cabinet) then the battery circuit breaker must be mounted as near as possible to the batteries themselves, and the power and control cables connected to the UPS using the most direct route possible. The UPS electronic circuitry will trip the circuit breaker if any of the following conditions occur:-

1.If the d.c. busbar drops below 330Vd.c. (this would normally occur during a mains failure when the battery autonomy time has been exceeded.

2.If there is a rectifier problem and the d.c. bus rises above (2.45 V/cell exceeded on the battery).

3.If the emergency stop is operated.

To achieve the required autonomy time, it may be necessary to parallel the battery strings. In which case, the battery circuit breaker should be placed downstream of all parallel battery strings.

Note: All equipment servicing procedures should be carried out by trained personnel only.

6.7Battery Racks

6.7.1Introduction

These are custom build fabricated racks for keeping the batteries. These are similar in construction to Battery cabinets except for the external covers. There are no covers and batteries are allowed to cool naturally.

6.7.2Fitting the Batteries

1.In general, a minimum space of 10 mm must be left on all vertical sides of the battery block to permit free air movement around cells.

2.Clearance should be allowed between the top of the cells and the underside of the shelf above (this is necessary for monitoring and servicing cells.

3.When installing the batteries, please always work from the bottom shelf upwards to prevent raining the center of gravity.

6.7.3Connecting the Battery

1.All the cabinets/ racks must be earthed and bonded together.

2.When the cabinet/ rack is installed on a raised floor, the battery power cables and circuit breaker control cables can be routed to the UPS cabinet via the floor of the cabinets. If the cabinets are located adjacent to each other located on a solid floor these cables can be passed between the cabinets via the lifting apertures located in the lower sides of the cabinets

3.In general, it is recommended that the inter-connecting cables are fitted to the batteries within their particular level before fitting the inter-level connecting cables, followed finally by the cables to the circuit breakers.

4.An insulating shroud should be fitted cables, followed finally by the cables to the circuit-breaker.

5.When connecting the cables between the battery extremities to the circuit breaker always connect the circuit breaker end of the cable first .

50

Image 70
Contents Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Dear Customer Hipulse Single Phase ‘1+N’ UPS System Rev. No Revision details Hipulse Single Phase ‘1+N’ UPS System Registered Head Office Hipulse Single Phase ‘1+N’ UPS System East Zone Hipulse Single Phase ‘1+N’ UPS System Safety Procedure Hipulse Single Phase ‘1+N’ UPS System General Hipulse Single Phase ‘1+N’ UPS System General Introduction Hipulse Single Phase ‘1+N’ UPS System Operating Instructions Hipulse Single Phase ‘1+N’ UPS System Annexure Hipulse Single Phase ‘1+N’ UPS System Design Concept Single Module block diagramIntroduction Hipulse Module DesignUPS Power switches configuration Bypass SuppliesUPS Module fault Return of power mainsOff-Battery Normal OperationMaintenance Bypass OverloadBattery temperature compensation UPS Power Switch ConfigurationBattery circuit breaker System ExpansionHipulse Single Phase ‘1+N’ UPS System Installation Procedure Environmental considerations Battery locationUPS location Mechanical Considerations Installation Drawings Preliminary ChecksOverall General Arrangement for 130kVA Single Phase UPS Cable Entry Details Battery cables Power CablingSystem Configuration Module input cablesGeneral Notes Safety earthCable rating Cable ConnectionsProtective devices Protection against earth faults RCD devicesSplit Bypass Parallel 1+N UPS BatteryCabling procedure Input ConnectionsInput-module Parallel Connections Auxiliary Connections+VE -VE Cable connections for 130 kVA 1Ph UPSControl cables Battery ControlAuxiliary Terminal Block detail Auxiliary Terminal Block X3 and X4 at UPS DescriptionEmergency Stop Battery ConnectionBack Feed Protection Hipulse Single Phase ‘1+N’ UPS System Operator Control and Display Panel UPS Operator Control / Display PanelOperator control panel Inverter control switchSingle module operator control panel Mimic indicationsMenu Control switches Operator Panel and LCD DisplayOutput Parameters Bargraph SelectionEPO on UPS module Menu OptionsMap of screen display available to operator Or. for Instanc eInfo Window Default WindowLCD Display Panel Messages Initializing Window Main Menu WindowOption Selection Mode Alarm / Warning MessagesShutdown General notes Power SwitchesOn Static Bypass Location of Power Isolators Ecomode the message Load on Bypass will not appear Battery C.B. Open Bypass Switch Open Ecomode Your load is now powered via the Static Bypass system Normal OperationYour load is now powered via the Static Bypass system Procedure for completely powering down the UPS UPS is now completely powered down Adding a single module to an existing system If YOU are not Sure What YOU are Doing Then do not do IT Ecomode INV OFF VIA Display Load on Bypass Setting the Battery Test Language Selection Changing the current Date and TimeHipulse Single Phase ‘1+N’ UPS System Battery Installation SafetyUPS Batteries Temperature considerations Battery populationConnecting the Battery Battery protectionBattery Racks IntroductionBattery Supply To UPS Cabinet Battery Installation Battery circuit breakerBattery Control and Power Connections Battery temperature Board Display Panel Interpretation LED InterpretationProcedure to carry out the reset see Operating Instructions Sr. No Display Message Alarm Interpretation Display Panel MessagesBypass Switch Open BYP. Absent Battery Under Test BYP Xfer Count Block Hipulse Single Phase ‘1+N’ UPS System + N System General1+N System block diagram with Separate Batteries BatteryConnection of 1+N system parallel single bus cables Installation procedureInter-module control Connection of EPO Push Button System Start-up and shutdown procedures Separate Batteries Operating InstructionDefault window Hipulse Single Phase ‘1+N’ UPS System Display Panel message interpretation in 1+N System Complete system shutdownConformity and Standard UPS Mechanical CharacteristicsUPS Environmental UPS Electrical Characteristics C T I F I E R I N P U T M a I N SUPS Electrical Characteristics DC Intermediate Circuit Rated Power KVA 130UPS Electrical Characteristics Inverter Output V E R T E R O U T P U TUPS Electrical Characteristics Bypass Input Mains Protection, bypass lineHipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Remote Alarm Monitor RAM ConnectionsUPS 220/240V AC 50 HzIndication & Metering TerminationProtection Bypass Isolation Cubicle