Liebert 130 kVA user manual Battery Installation, Battery circuit breaker

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User Manual

Hipulse - Single Phase ‘1+N’ UPS System

130 kVA - 110V

6.8Battery Installation

Whatever the type of mounting system selected, following conditions should be noted:

Layout of the cells:

Whatever battery mounting system is used, the batteries should be laid out in such a manner as to make simultaneous contact with two exposed live parts having a potential greater than 150V impossible. Where this is not possible, insulated terminal shields must be installed and insulated cable must be used for connection.

Service platform:

The service platform (or duckboard) must be slip-proof, insulated from the floor and be at least one meter wide.

Connections:

All connections must be as short as possible.

Battery Protection Circuit Breaker:

A battery circuit breaker is generally installed in an enclosure of the wall close to the battery installation. The connection of the circuit breaker box available for the Hi- pulse is described in the following paragraph.

6.9Battery circuit breaker:

The Battery circuit breaker is fitted inside the Input Transformer cubical along with its control board and is used to connect the battery to the UPS in installations where the batteries are not contained in the standard battery cabinet.

Usually the breaker is fitted as close as possible to the batteries. Figure 6-3 shows details of the power and control cable connections between the circuit breaker or battery cabinet and the UPS itself. Two methods of connecting the three pole battery circuit breaker are illustrated in figure 6-2. Method A shows the spare pole being used to divide the battery bank in half, thereby reducing the battery total voltage to half when the circuit breaker is open during servicing etc. Method B connects the spare pole in series with the positive connection, thereby providing two sets of contacts in the positive line as an added safety precaution.

When installing the battery cabinet remove the battery fuse In the UPS before making the battery circuit breaker power connections.

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96 Cells

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96 Cells

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96 Cells

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96 Cells

A - Half potential switching method

B - Double positive pole method

Figure 6-2: Battery C/B layout of switching poles

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Contents Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Dear Customer Hipulse Single Phase ‘1+N’ UPS System Rev. No Revision details Hipulse Single Phase ‘1+N’ UPS System Registered Head Office Hipulse Single Phase ‘1+N’ UPS System East Zone Hipulse Single Phase ‘1+N’ UPS System Safety Procedure Hipulse Single Phase ‘1+N’ UPS System General Hipulse Single Phase ‘1+N’ UPS System General Introduction Hipulse Single Phase ‘1+N’ UPS System Operating Instructions Hipulse Single Phase ‘1+N’ UPS System Annexure Hipulse Single Phase ‘1+N’ UPS System Single Module block diagram IntroductionDesign Concept Hipulse Module DesignUPS Power switches configuration Bypass SuppliesReturn of power mains Off-BatteryUPS Module fault Normal OperationMaintenance Bypass OverloadUPS Power Switch Configuration Battery circuit breakerBattery temperature compensation System ExpansionHipulse Single Phase ‘1+N’ UPS System Installation Procedure Battery location Environmental considerationsUPS location Mechanical Considerations Installation Drawings Preliminary ChecksOverall General Arrangement for 130kVA Single Phase UPS Cable Entry Details Power Cabling System ConfigurationBattery cables Module input cablesSafety earth Cable ratingGeneral Notes Cable ConnectionsProtection against earth faults RCD devices Protective devicesSplit Bypass UPS Battery Cabling procedureParallel 1+N Input ConnectionsInput-module Parallel Connections Auxiliary Connections+VE -VE Cable connections for 130 kVA 1Ph UPSBattery Control Control cablesAuxiliary Terminal Block detail Auxiliary Terminal Block X3 and X4 at UPS DescriptionBattery Connection Emergency StopBack Feed Protection Hipulse Single Phase ‘1+N’ UPS System Operator Control and Display Panel UPS Operator Control / Display PanelInverter control switch Single module operator control panelOperator control panel Mimic indicationsMenu Control switches Operator Panel and LCD DisplayOutput Parameters Bargraph SelectionEPO on UPS module Menu OptionsMap of screen display available to operator Or. for Instanc eDefault Window LCD Display Panel Messages Initializing WindowInfo Window Main Menu WindowOption Selection Mode Alarm / Warning MessagesGeneral notes Power Switches ShutdownOn Static Bypass Location of Power Isolators Ecomode the message Load on Bypass will not appear Battery C.B. Open Bypass Switch Open Ecomode Your load is now powered via the Static Bypass system Normal OperationYour load is now powered via the Static Bypass system Procedure for completely powering down the UPS UPS is now completely powered down Adding a single module to an existing system If YOU are not Sure What YOU are Doing Then do not do IT Ecomode INV OFF VIA Display Load on Bypass Setting the Battery Test Language Selection Changing the current Date and TimeHipulse Single Phase ‘1+N’ UPS System Battery Installation SafetyUPS Batteries Temperature considerations Battery populationBattery protection Battery RacksConnecting the Battery IntroductionBattery Supply To UPS Cabinet Battery Installation Battery circuit breakerBattery Control and Power Connections Battery temperature Board Display Panel Interpretation LED InterpretationProcedure to carry out the reset see Operating Instructions Sr. No Display Message Alarm Interpretation Display Panel MessagesBypass Switch Open BYP. Absent Battery Under Test BYP Xfer Count Block Hipulse Single Phase ‘1+N’ UPS System + N System General1+N System block diagram with Separate Batteries BatteryInstallation procedure Connection of 1+N system parallel single bus cablesInter-module control Connection of EPO Push Button System Start-up and shutdown procedures Separate Batteries Operating InstructionDefault window Hipulse Single Phase ‘1+N’ UPS System Display Panel message interpretation in 1+N System Complete system shutdownUPS Mechanical Characteristics Conformity and StandardUPS Environmental UPS Electrical Characteristics C T I F I E R I N P U T M a I N SUPS Electrical Characteristics DC Intermediate Circuit Rated Power KVA 130UPS Electrical Characteristics Inverter Output V E R T E R O U T P U TUPS Electrical Characteristics Bypass Input Mains Protection, bypass lineHipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Remote Alarm Monitor RAM ConnectionsUPS 220/240V AC 50 HzTermination Indication & MeteringProtection Bypass Isolation Cubicle