Liebert 130 kVA user manual UPS Power switches configuration, Bypass Supplies

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User Manual

Hipulse - Single Phase ‘1+N’ UPS System

130 kVA - 110V

During normal operation both the rectifier and inverter sections are active and provide regulated load power whilst simultaneously float charging the battery. In the event of a mains power failure, the rectifier becomes inoperative and the inverter is powered solely from the battery. Critical load power is maintained under these conditions until battery is fully discharged, where upon the UPS shuts down. The end of battery discharge is assumed when the battery voltage falls below a preset value (i.e. 330 / 340V d.c. for a 400 V a.c. system).

The period for which the load can be maintained following a mains power failure is known as the ‘System’s Autonomy Time’ and is dependent upon both the battery A/Hr capacity and the applied percentage load.

1.2.2 Bypass Supplies

The circuit block annotated ‘Static Switch’ in figure 1-2 contains an electronically controlled switching circuit which enables the critical load to be connected either to the inverter output or to a bypass power source via the ‘static bypass line’. During normal system operation the load is connected to the inverter and the ‘inverter -side’ of the Static Switch is closed; but in the event of a UPS overload, or inverter failure, it is automatically transferred to the static bypass supply line.

Bypass Supply

Mains Supply

Maintenance Bypass

Isolator

Maintenance Bypass Line

Bypass Isolator

 

STATIC

Static Bypass Line

SWITCH

 

 

RECTIFIER

INVERTER

STATIC

SWITCH

Input

 

 

Output

Isolator

Battery

Isolator

 

 

 

Isolator

 

 

BATTERY

 

UPS

Output

Supply

Fig 1-2 : UPS Power switches configuration

To provide a clean (no-break) load transfer between the inverter output and static bypass line, the static switch activates connecting the load to the bypass supplies. To achieve this, the inverter output and bypass supply must be fully synchronized during normal operating conditions. This is achieved through the inverter control electronics which make the inverter frequency track that of the static bypass supply provided that the bypass remains within an acceptable frequency window. The synchronizing window is pre-selected to 2% of nominal frequency, giving an acceptable frequency window ±1 Hz.

A manually controlled, ‘Maintenance Bypass’ supply is also incorporated into the UPS design. Its purpose is to enable the critical load to be powered from the mains (bypass) supply while the UPS is shut down for routine maintenance.

Note: The load equipment is not protected from normal supply aberrations when operating on Bypass side or in the maintenance bypass mode

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Contents Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Dear Customer Hipulse Single Phase ‘1+N’ UPS System Rev. No Revision details Hipulse Single Phase ‘1+N’ UPS System Registered Head Office Hipulse Single Phase ‘1+N’ UPS System East Zone Hipulse Single Phase ‘1+N’ UPS System Safety Procedure Hipulse Single Phase ‘1+N’ UPS System General Hipulse Single Phase ‘1+N’ UPS System General Introduction Hipulse Single Phase ‘1+N’ UPS System Operating Instructions Hipulse Single Phase ‘1+N’ UPS System Annexure Hipulse Single Phase ‘1+N’ UPS System Design Concept Single Module block diagramIntroduction Hipulse Module DesignUPS Power switches configuration Bypass SuppliesUPS Module fault Return of power mainsOff-Battery Normal OperationMaintenance Bypass OverloadBattery temperature compensation UPS Power Switch ConfigurationBattery circuit breaker System ExpansionHipulse Single Phase ‘1+N’ UPS System Installation Procedure Environmental considerations Battery locationUPS location Mechanical Considerations Installation Drawings Preliminary ChecksOverall General Arrangement for 130kVA Single Phase UPS Cable Entry Details Battery cables Power CablingSystem Configuration Module input cablesGeneral Notes Safety earthCable rating Cable ConnectionsProtective devices Protection against earth faults RCD devicesSplit Bypass Parallel 1+N UPS BatteryCabling procedure Input ConnectionsInput-module Parallel Connections Auxiliary Connections+VE -VE Cable connections for 130 kVA 1Ph UPSControl cables Battery ControlAuxiliary Terminal Block detail Auxiliary Terminal Block X3 and X4 at UPS DescriptionEmergency Stop Battery ConnectionBack Feed Protection Hipulse Single Phase ‘1+N’ UPS System Operator Control and Display Panel UPS Operator Control / Display PanelOperator control panel Inverter control switchSingle module operator control panel Mimic indicationsMenu Control switches Operator Panel and LCD DisplayOutput Parameters Bargraph SelectionEPO on UPS module Menu OptionsMap of screen display available to operator Or. for Instanc eInfo Window Default WindowLCD Display Panel Messages Initializing Window Main Menu WindowOption Selection Mode Alarm / Warning MessagesShutdown General notes Power SwitchesOn Static Bypass Location of Power Isolators Ecomode the message Load on Bypass will not appear Battery C.B. Open Bypass Switch Open Ecomode Your load is now powered via the Static Bypass system Normal OperationYour load is now powered via the Static Bypass system Procedure for completely powering down the UPS UPS is now completely powered down Adding a single module to an existing system If YOU are not Sure What YOU are Doing Then do not do IT Ecomode INV OFF VIA Display Load on Bypass Setting the Battery Test Language Selection Changing the current Date and TimeHipulse Single Phase ‘1+N’ UPS System Battery Installation SafetyUPS Batteries Temperature considerations Battery populationConnecting the Battery Battery protectionBattery Racks IntroductionBattery Supply To UPS Cabinet Battery Installation Battery circuit breakerBattery Control and Power Connections Battery temperature Board Display Panel Interpretation LED InterpretationProcedure to carry out the reset see Operating Instructions Sr. No Display Message Alarm Interpretation Display Panel MessagesBypass Switch Open BYP. Absent Battery Under Test BYP Xfer Count Block Hipulse Single Phase ‘1+N’ UPS System + N System General1+N System block diagram with Separate Batteries BatteryConnection of 1+N system parallel single bus cables Installation procedureInter-module control Connection of EPO Push Button System Start-up and shutdown procedures Separate Batteries Operating InstructionDefault window Hipulse Single Phase ‘1+N’ UPS System Display Panel message interpretation in 1+N System Complete system shutdownConformity and Standard UPS Mechanical CharacteristicsUPS Environmental UPS Electrical Characteristics C T I F I E R I N P U T M a I N SUPS Electrical Characteristics DC Intermediate Circuit Rated Power KVA 130UPS Electrical Characteristics Inverter Output V E R T E R O U T P U TUPS Electrical Characteristics Bypass Input Mains Protection, bypass lineHipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Hipulse Single Phase ‘1+N’ UPS System Remote Alarm Monitor RAM ConnectionsUPS 220/240V AC 50 HzIndication & Metering TerminationProtection Bypass Isolation Cubicle