American Power Conversion PX user manual Initial Inspection, Move the Frame, Check For Damage

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Chapter 3 - Unpacking and Installing Frame

Initial Inspection

The SymmetraTM Power Array system is shipped on pallets. The system frame is bolted to one pallet, and the modules are boxed and stacked on one or two additional pallets.

Check For Damage

1.Inspect the Packaging - for damage or signs of mishan- dling before moving the pallets. If damage is detected, note it on the Bill of Lading.

2.If Any Damage Is Detected - file a damage claim with the shipping agency within 24 hours. Inform APC of the damage claim and the condition of the equipment.

3.System Administrator- make sure the system administra- tor participates in the initial inspection.

SymmetraTM

Dimensions

Weight

Component

W x D x H cm

kg (lb)

(inches)

 

 

 

 

 

MiniFrame

61 x 68.6 x 78.7

136kg

(24" x 27" x 31")

(300lb)

 

 

 

 

MasterFrame

61 x 68.6 x 132.1

236kg

(24" x 27" x 52")

(520lb)

 

 

 

 

Battery

22.9 x 50.8 x 15.2

28kg

Module

(9" x 20" x 6")

(60lb)

 

 

 

Power Module

25.4 x 50.8 x 15.2

16kg

(10" x 20" x 6")

(35lb)

 

 

 

 

Table 3-1 Dimensions and Weights

Handling Considerations

1.The Frame Pallet - See Table 3-1 for frame weight and dimensions. Before removing shipping materials, the frame and pallet should be positioned as closely as possible to the installation site. The frame is bolted to the pallet. It is re- moved from the pallet using a ramp that is included. Use a pallet jack to position the frame pallet.

Note: Do not attempt to move the frame with a hand dolley.

2.The Modules Pallet - Position the modules pallet(s) as closely as possible to the final installation site with the pallet jack. If this is not possible, remove the outer packaging mate- rials and carry each individual, boxed module to the installa- tion site.

Move the Frame

1.Plan the Route - Make sure all passages are large enough to accommodate the frame and the pallet jack. Check to see that the floor has sufficient strength. See Table 3-1 for weights and dimensions. Check doorways, elevators, ramps, etc, to insure there are no non-negotiable corners, step-ups, or offsets. Se- lect a route that provides the smoothest possible floor surface.

2.Staging Area - A smooth, level floor surface is required to position the frame pallet, to remove the packaging materials, and to install the ramp. It must provide adequate space for two people to carefully roll the frame down the ramp and onto the floor. See Figure 3-1 below for staging area dimensions.

3.Using the Pallet Jack - Carefully move the frame to the staging area.

 

 

Pallet Jack

Frame

Ramp

Floor

Staging

on Pallet

 

Area

 

 

Fig 3-1 Staging Area

3-1

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Contents Page Toll-Free Numbers Main Tech Support+353 91 0660Important Safety Instructions Radio Frequency InterferenceLimited Warranty Life Support PolicyTable of Contents Index Introduction MiniFrame MasterFrameThank You SymmetraTM Overview Power Processing Battery SourceFig I-2 Functional Diagram of a SymmetraTM Theory of OperationControl/User Interface Power Processing SystemBattery Source Modes of Operation Load-Disconnect ModeOn-Line Operating Mode On-Battery Operating Mode Bypass Operating ModeDefinitions Important InformationPage Safety Information Important Safety InformationSymbols Used In This Manual Safety Earth Ground Indicates the pri- mary safety groundSafety-2 Physical Representation Module Power Array FrameFive Four Power Battery BaysBattery Module Powerview User InterfacePower Module Power ModuleRedundant Intelligence Module RIM Maintenance Bypass SwitchMain Intelligence Module MIM Input Circuit BreakerRear View of a Power Array Site Preparation Operating Conditions Space and Weight ConsiderationsTransporting Power Array to Installation Site BTU OutputSite Preparation Unpacking and Installing Frame Move the Frame Dimensions WeightInitial Inspection Check For DamageRemove the Frame from the Pallet Moving Battery & Power ModulesRemove Packing Materials Wiring Requirements & Procedures Output Wiring SymmetraTM WiringInput Wiring Repo Switch WiringInput Wiring Procedures Input WiringInput Wiring Specifications Ground Wiring Terminal Block Ground Wiring and Input Wiring Terminal BlocksOutput Wiring Output Wiring InstallationRepo Switch Installation Remote Emergency Power Off SwitchRepo Specifications Cable SpecificationsContact Closure Repo Switch Connection Electrical Wiring TestElectrical Wiring Test/Checklist Vdc Repo Switch ConnectionRecord the PowerView reported 11 Startup ScreenSetting Up The Power Array Removing Grill Covers Setup of Power ArrayFrame Leveling Procedure PositionsClear all battery module bays of any debris Installing the Battery ModulesProcedure for Battery Module Installation Battery Module Location of Battery Module BaysInstalling the Power Modules Procedure for Power Module InstallationMain Intelligence Module Installing the Main Intelligence Module MIMInstalling the Redundant Intelligence Module RIM 10 Location of the MIM and RIMWall Mounting the PowerView Installing the PowerView InterfaceRemote Placement of the PowerView Remove the grill cover from the top level of the frameSmartSlotTM Interface Accessories Installation Test Installation Test/Checklist21 Miscellaneous Status Screen 22 Power The Load Sequence Power ReportedSymmetraTM Power Module/Frame Capacities 25 Return to On-Line Mode System Setup PowerView Display PowerView Interface Physical Features of the PowerviewPowerView Functions Esc PowerView LED IndicatorsSymbol Name Function of Key On Key Navigation KeysControl Startup ScreenTop-Level Menu Screen StatusDiagnostics SetupAccessories LoggingConfiguring & Operating the SymmetraTM Powering the Power Array IntroductionVoltage Status Screen Powering the LoadsReview Status Conditions Load With No Redundancy Status ScreenFrequency Status Screen Load With Redundancy Status Screen Battery Status ScreenPower Status Screen Perform a Self Test Alarm Threshold Status Screen11 Sample Alarm Threshold Status Screen Miscellaneous Status ScreenSwitching Audible Alarm Beeper Off Configure AlarmsAlarm Thresholds Selection Screen Shutdown Parameter Selection ScreenReview Logging Menu Review Diagnostic InformationDiagnostics Menu Screen Event Log ScreenModule Replacement Returning Modules to APC Module ReplacementModule Failure Alarm Indicators Replacement Battery Module Verification Battery Module ReplacementInstalling the Replacement Module Refer to for the power module installation proce- dure Power Module ReplacementReplacement Module Verification Replacement MIM Verification Redundant Intelligence Module ReplacementInstalling the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModulePowerView Interface Messages RIM is awake PowerView Meaning Corrective Action Message Start-UpMIM detects the RIM before Load is No Longer above PowerView Meaning Corrective Action Message# of batteries decreased Has been corrected either becauseSelect zero Setup-Alarms-RedundancyThreshold. Startup-Setup-Alarms Redundancy-selectBattery modules are being Because of a power failure, wait forSupport. See inside front cover PowerView Display Messages Index Description Configuring PowerView Threshold statusElectro-static discharge, 2-1 Emergency power off Checklist Input Output Overview Repo ConfiguringDescription, 1-4 Installation Ordering information Frame, 2-1 ModulesReplacement Modules & Accessories English Text