American Power Conversion PX user manual Installing the Battery Modules

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Chapter 5 - System Setup

Installing the Battery Modules

The vertical column of bays at the right side of the Power Array frame houses the battery modules. See Figure 5-3.

nEach battery module weighs 27kg (60 lb). Battery module installation and handling requires two people.

nThe PowerView cable must be held out of the way while a battery module is installed in bay “R2.”

Procedure for Battery Module Installation

1.Clear all battery module bays of any debris.

Battery

Module

Bays

Battery

Module

Fig 5-3 Location of Battery Module Bays

Note: There are two alignment grooves molded into each bat- tery module bay. These correspond with runners on the bottom of each battery module. See figure 5-4.

2.With one person on either side of the battery module, lift the module, align the runners with the alignment grooves, and slide the module into a bay. Always install power or bat- tery modules in the lowest available bays. Installing them in this manner minimizes lifting and lowers the center of grav- ity of the Power Array system.

1-Alignment Grooves, 2-Retaining Notch,

3-Battery Module Retaining Flange, 4-Runners

Fig 5-4 Battery Alignment Grooves and Runners

Note: As the battery module slides into the bay, a retaining flange will fall behind a notch in the frame. See figure 5-5. This is a safety feature. When the battery module is removed from the frame, this flange prevents the battery from falling out of the bay until both people have assumed the full weight of the mod- ule.

Fig 5-5 Battery Module Retaining Flange

3.Engage the internal electrical connector by swiftly and firmly pushing the battery module into place. The battery module design incorporates a “drop lock” that engages when the battery module is properly seated in the bay. If this lock does not engage, a slight tug will move the module. When it is locked, the battery module sits firmly in place and must be lifted slightly before it can be pulled from the bay.

5-2

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Contents Page Toll-Free Numbers Main Tech Support+353 91 0660Important Safety Instructions Radio Frequency InterferenceLimited Warranty Life Support PolicyTable of Contents Index Introduction MiniFrame MasterFrameThank You SymmetraTM Overview Power Processing Battery SourceFig I-2 Functional Diagram of a SymmetraTM Theory of OperationControl/User Interface Power Processing SystemBattery Source Modes of Operation Load-Disconnect ModeOn-Line Operating Mode On-Battery Operating Mode Bypass Operating ModeDefinitions Important InformationPage Safety Information Important Safety InformationSymbols Used In This Manual Safety Earth Ground Indicates the pri- mary safety groundSafety-2 Physical Representation Module Power Array FrameFive Four Power Battery BaysBattery Module Powerview User InterfacePower Module Power ModuleRedundant Intelligence Module RIM Maintenance Bypass SwitchMain Intelligence Module MIM Input Circuit BreakerRear View of a Power Array Site Preparation Operating Conditions Space and Weight ConsiderationsTransporting Power Array to Installation Site BTU OutputSite Preparation Unpacking and Installing Frame Move the Frame Dimensions WeightInitial Inspection Check For DamageRemove the Frame from the Pallet Moving Battery & Power ModulesRemove Packing Materials Wiring Requirements & Procedures Output Wiring SymmetraTM WiringInput Wiring Repo Switch WiringInput Wiring Procedures Input WiringInput Wiring Specifications Ground Wiring Terminal Block Ground Wiring and Input Wiring Terminal BlocksOutput Wiring Output Wiring InstallationRepo Switch Installation Remote Emergency Power Off SwitchRepo Specifications Cable SpecificationsContact Closure Repo Switch Connection Electrical Wiring TestElectrical Wiring Test/Checklist Vdc Repo Switch ConnectionRecord the PowerView reported 11 Startup ScreenSetting Up The Power Array Removing Grill Covers Setup of Power ArrayFrame Leveling Procedure PositionsClear all battery module bays of any debris Installing the Battery ModulesProcedure for Battery Module Installation Battery Module Location of Battery Module BaysInstalling the Power Modules Procedure for Power Module InstallationMain Intelligence Module Installing the Main Intelligence Module MIMInstalling the Redundant Intelligence Module RIM 10 Location of the MIM and RIMWall Mounting the PowerView Installing the PowerView InterfaceRemote Placement of the PowerView Remove the grill cover from the top level of the frameSmartSlotTM Interface Accessories Installation Test Installation Test/Checklist21 Miscellaneous Status Screen 22 Power The Load Sequence Power ReportedSymmetraTM Power Module/Frame Capacities 25 Return to On-Line Mode System Setup PowerView Display PowerView Interface Physical Features of the PowerviewPowerView Functions Esc PowerView LED IndicatorsSymbol Name Function of Key On Key Navigation KeysControl Startup ScreenTop-Level Menu Screen StatusDiagnostics SetupAccessories LoggingConfiguring & Operating the SymmetraTM Powering the Power Array IntroductionVoltage Status Screen Powering the LoadsReview Status Conditions Load With No Redundancy Status ScreenFrequency Status Screen Load With Redundancy Status Screen Battery Status ScreenPower Status Screen Perform a Self Test Alarm Threshold Status Screen11 Sample Alarm Threshold Status Screen Miscellaneous Status ScreenSwitching Audible Alarm Beeper Off Configure AlarmsAlarm Thresholds Selection Screen Shutdown Parameter Selection ScreenReview Logging Menu Review Diagnostic InformationDiagnostics Menu Screen Event Log ScreenModule Replacement Returning Modules to APC Module ReplacementModule Failure Alarm Indicators Replacement Battery Module Verification Battery Module ReplacementInstalling the Replacement Module Refer to for the power module installation proce- dure Power Module ReplacementReplacement Module Verification Replacement MIM Verification Redundant Intelligence Module ReplacementInstalling the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModulePowerView Interface Messages RIM is awake PowerView Meaning Corrective Action Message Start-UpMIM detects the RIM before Load is No Longer above PowerView Meaning Corrective Action Message# of batteries decreased Has been corrected either becauseSelect zero Setup-Alarms-RedundancyThreshold. Startup-Setup-Alarms Redundancy-selectBattery modules are being Because of a power failure, wait forSupport. See inside front cover PowerView Display Messages Index Description Configuring PowerView Threshold statusElectro-static discharge, 2-1 Emergency power off Checklist Input Output Overview Repo ConfiguringDescription, 1-4 Installation Ordering information Frame, 2-1 ModulesReplacement Modules & Accessories English Text