American Power Conversion PX Battery Module Replacement, Installing the Replacement Module

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Chapter 8 - Module Replacement

Battery Module Replacement

nThe battery module weighs approx. 60 lbs. When re- moving or installing a battery module, two people are required to lift the battery module.

1.Remove the appropriate grill cover. The battery module bays are labeled on the center spine behind the grill covers.

2.Battery modules are designed with a “drop lock” that holds them securely in the frame. Slightly lift the front handle of the battery module, and pull it forward to the safety stop.

3.With one person on either side of the battery module, lift and remove the battery module from the frame.

Note: The safety stop retaining flange passes through the notch in the frame as the battery module is removed. See figure 8-5.

Fig 8-5 Battery Module Retaining Flange

4.To dispose of the battery module, return it to the appro- priate service provider or directly to APC for recycyling. Note: The battery module contains sealed, non-spillable lead acid batteries. These must be recycled or disposed of properly.

Installing the Replacement Module

Refer to Chapter 5 for the battery module installation proce- dure.

Replacement Battery Module Verification

From the startup screen, press any key to open the top level menu screen. Follow the sequence in figure 8-6 to ensure that the new battery module is recognized by the Power Ar- ray system and is functioning properly. (Status: OK).

Fig 8-6 Replacement Battery Module Verification

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Contents Page +353 91 Main Tech SupportToll-Free Numbers 0660Radio Frequency Interference Important Safety InstructionsLife Support Policy Limited WarrantyTable of Contents Index MiniFrame MasterFrame IntroductionFig I-2 Functional Diagram of a SymmetraTM Power Processing Battery SourceThank You SymmetraTM Overview Theory of OperationBattery Source Power Processing SystemControl/User Interface On-Line Operating Mode Load-Disconnect ModeModes of Operation Bypass Operating Mode On-Battery Operating ModeImportant Information DefinitionsPage Important Safety Information Safety InformationSafety Earth Ground Indicates the pri- mary safety ground Symbols Used In This ManualSafety-2 Physical Representation Five Four Power Battery Power Array FrameModule BaysPower Module Powerview User InterfaceBattery Module Power ModuleMain Intelligence Module MIM Maintenance Bypass SwitchRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Transporting Power Array to Installation Site Space and Weight ConsiderationsOperating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Initial Inspection Dimensions WeightMove the Frame Check For DamageRemove Packing Materials Moving Battery & Power ModulesRemove the Frame from the Pallet Wiring Requirements & Procedures Input Wiring SymmetraTM WiringOutput Wiring Repo Switch WiringInput Wiring Specifications Input WiringInput Wiring Procedures Ground Wiring and Input Wiring Terminal Blocks Ground Wiring Terminal BlockOutput Wiring Installation Output WiringRepo Specifications Remote Emergency Power Off SwitchRepo Switch Installation Cable SpecificationsElectrical Wiring Test/Checklist Electrical Wiring TestContact Closure Repo Switch Connection Vdc Repo Switch Connection11 Startup Screen Record the PowerView reportedSetting Up The Power Array Frame Leveling Procedure Setup of Power ArrayRemoving Grill Covers PositionsProcedure for Battery Module Installation Installing the Battery ModulesClear all battery module bays of any debris Battery Module Location of Battery Module BaysProcedure for Power Module Installation Installing the Power ModulesInstalling the Redundant Intelligence Module RIM Installing the Main Intelligence Module MIMMain Intelligence Module 10 Location of the MIM and RIMRemote Placement of the PowerView Installing the PowerView InterfaceWall Mounting the PowerView Remove the grill cover from the top level of the frameSmartSlotTM Interface Accessories Installation Test/Checklist Installation TestSymmetraTM Power Module/Frame Capacities Power Reported21 Miscellaneous Status Screen 22 Power The Load Sequence 25 Return to On-Line Mode System Setup PowerView Display PowerView Functions Physical Features of the PowerviewPowerView Interface Symbol Name Function of Key On Key PowerView LED IndicatorsEsc Navigation KeysTop-Level Menu Screen Startup ScreenControl StatusAccessories SetupDiagnostics LoggingConfiguring & Operating the SymmetraTM Introduction Powering the Power ArrayReview Status Conditions Powering the LoadsVoltage Status Screen Load With No Redundancy Status ScreenPower Status Screen Load With Redundancy Status Screen Battery Status ScreenFrequency Status Screen 11 Sample Alarm Threshold Status Screen Alarm Threshold Status ScreenPerform a Self Test Miscellaneous Status ScreenAlarm Thresholds Selection Screen Configure AlarmsSwitching Audible Alarm Beeper Off Shutdown Parameter Selection ScreenDiagnostics Menu Screen Review Diagnostic InformationReview Logging Menu Event Log ScreenModule Replacement Module Failure Alarm Indicators Module ReplacementReturning Modules to APC Installing the Replacement Module Battery Module ReplacementReplacement Battery Module Verification Replacement Module Verification Power Module ReplacementRefer to for the power module installation proce- dure Installing the Replacement Main Intelligence Module Redundant Intelligence Module ReplacementReplacement MIM Verification Installing the Replacement Redundant Intelligence ModulePowerView Interface Messages MIM detects the RIM before PowerView Meaning Corrective Action Message Start-UpRIM is awake # of batteries decreased PowerView Meaning Corrective Action MessageLoad is No Longer above Has been corrected either becauseThreshold. Startup-Setup-Alarms Setup-Alarms-RedundancySelect zero Redundancy-selectBecause of a power failure, wait for Battery modules are beingSupport. See inside front cover PowerView Display Messages Index Electro-static discharge, 2-1 Emergency power off Configuring PowerView Threshold statusDescription Description, 1-4 Installation Ordering information ConfiguringChecklist Input Output Overview Repo Frame, 2-1 ModulesReplacement Modules & Accessories English Text