American Power Conversion PX Power Processing System, Battery Source, Control/User Interface

Page 9

Power Processing System

The power processing system delivers conditioned AC output power with a low distortion sinewave. Under normal operat- ing conditions, power is received from the AC mains (utility) power source, conditioned by the power processing system, and delivered to the load equipment. In the event of an AC mains power source failure, the power processing system re- ceives power from the battery source (battery modules), con- verts it to conditioned AC, and delivers it to the load equip- ment. When AC mains power is present, the power processing system also maintains the battery source at full charge.

The power processing system in SymmetraTM is comprised of one or more power modules. Each power module contains the electronic components for a complete 4kVA UPS,including the rectifier, charger and inverter. When two or more power modules are present, they operate in parallel, sharing the load equally.

By configuring the system with at least one more power mod- ule than is required to power the load (a redundant power module), SymmetraTM can sustain a power module failure and still deliver full power to the load equipment. The failed module is identified by the control/user interface system, an alarm is initiated to notify the user of the module failure, and the hot-swappable module can be replaced by the user, with- out the need to power down the load equipment.

A SymmetraTM MiniFrame provides bays for up to three power modules, and a MasterFrame provides bays for up to five. This provides the full system capacity (8kVA and 16kVA re- spectively), plus one redundant power module.

Battery Source

The battery source is comprised of parallel, hot-swappable, 120V battery modules. These are housed in the SymmetraTM frame, and in an optional XR Extension Battery frame.

A SymmetraTM MiniFrame provides bays for up to two bat- tery modules, and a MasterFrame provides bays for up to four. Both of these frames can be connected to an XR Exten- sion Battery frame. Additional battery modules increase on- battery run time.

Control/User Interface

The control/user interface system coordinates the operation of the SymmetraTM and reports status conditions via several user interface options. Functions performed by the control/ user interface component include module coordination and state control, analysis and reporting of system status, and reporting of alarm conditions.

Module Coordination & State Control - The SymmetraTM incorporates a main intelligence module (MIM) that continu- ously monitors the system, and delivers data to both the PowerView user interface, and to the communication ports. The MIM coordinates the initial power up of the system, trans- fers it into and out of bypass mode, transfers the power source between the mains AC power, and the battery source, and coordinates shutdown operations.

System Status Monitoring - The MIM gathers data about the system components and delivers it to both the PowerView interface, and to the computer interface ports. System status monitoring and reporting data include the current predicted run time, the status of individual battery and power modules, the input & output voltage, input & output voltage frequency, and the size and status of the output load.

Alarm Condition Detection - The control/user interface sys- tem monitors the SymmetraTM for alarm conditions. If an alarm condition is detected, the PowerView user interface ini- tiates an audible and visual alarm. Alarm conditions include on-battery, low battery, module faults, overloads, loss of re- dundancy and a variety of other default and user defined events. All possible alarm messages and the appropriate user responses are provided in Chapter 9.

ii

Image 9
Contents Page +353 91 Main Tech SupportToll-Free Numbers 0660Radio Frequency Interference Important Safety InstructionsLife Support Policy Limited WarrantyTable of Contents Index MiniFrame MasterFrame IntroductionFig I-2 Functional Diagram of a SymmetraTM Power Processing Battery SourceThank You SymmetraTM Overview Theory of OperationPower Processing System Battery SourceControl/User Interface Load-Disconnect Mode On-Line Operating ModeModes of Operation Bypass Operating Mode On-Battery Operating ModeImportant Information DefinitionsPage Important Safety Information Safety InformationSafety Earth Ground Indicates the pri- mary safety ground Symbols Used In This ManualSafety-2 Physical Representation Five Four Power Battery Power Array FrameModule BaysPower Module Powerview User InterfaceBattery Module Power ModuleMain Intelligence Module MIM Maintenance Bypass SwitchRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Transporting Power Array to Installation Site Space and Weight ConsiderationsOperating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Initial Inspection Dimensions WeightMove the Frame Check For DamageMoving Battery & Power Modules Remove Packing MaterialsRemove the Frame from the Pallet Wiring Requirements & Procedures Input Wiring SymmetraTM WiringOutput Wiring Repo Switch WiringInput Wiring Input Wiring SpecificationsInput Wiring Procedures Ground Wiring and Input Wiring Terminal Blocks Ground Wiring Terminal BlockOutput Wiring Installation Output WiringRepo Specifications Remote Emergency Power Off SwitchRepo Switch Installation Cable SpecificationsElectrical Wiring Test/Checklist Electrical Wiring TestContact Closure Repo Switch Connection Vdc Repo Switch Connection11 Startup Screen Record the PowerView reportedSetting Up The Power Array Frame Leveling Procedure Setup of Power ArrayRemoving Grill Covers PositionsProcedure for Battery Module Installation Installing the Battery ModulesClear all battery module bays of any debris Battery Module Location of Battery Module BaysProcedure for Power Module Installation Installing the Power ModulesInstalling the Redundant Intelligence Module RIM Installing the Main Intelligence Module MIMMain Intelligence Module 10 Location of the MIM and RIMRemote Placement of the PowerView Installing the PowerView InterfaceWall Mounting the PowerView Remove the grill cover from the top level of the frameSmartSlotTM Interface Accessories Installation Test/Checklist Installation TestPower Reported SymmetraTM Power Module/Frame Capacities21 Miscellaneous Status Screen 22 Power The Load Sequence 25 Return to On-Line Mode System Setup PowerView Display Physical Features of the Powerview PowerView FunctionsPowerView Interface Symbol Name Function of Key On Key PowerView LED IndicatorsEsc Navigation KeysTop-Level Menu Screen Startup ScreenControl StatusAccessories SetupDiagnostics LoggingConfiguring & Operating the SymmetraTM Introduction Powering the Power ArrayReview Status Conditions Powering the LoadsVoltage Status Screen Load With No Redundancy Status ScreenLoad With Redundancy Status Screen Battery Status Screen Power Status ScreenFrequency Status Screen 11 Sample Alarm Threshold Status Screen Alarm Threshold Status ScreenPerform a Self Test Miscellaneous Status ScreenAlarm Thresholds Selection Screen Configure AlarmsSwitching Audible Alarm Beeper Off Shutdown Parameter Selection ScreenDiagnostics Menu Screen Review Diagnostic InformationReview Logging Menu Event Log ScreenModule Replacement Module Replacement Module Failure Alarm IndicatorsReturning Modules to APC Battery Module Replacement Installing the Replacement ModuleReplacement Battery Module Verification Power Module Replacement Replacement Module VerificationRefer to for the power module installation proce- dure Installing the Replacement Main Intelligence Module Redundant Intelligence Module ReplacementReplacement MIM Verification Installing the Replacement Redundant Intelligence ModulePowerView Interface Messages PowerView Meaning Corrective Action Message Start-Up MIM detects the RIM beforeRIM is awake # of batteries decreased PowerView Meaning Corrective Action MessageLoad is No Longer above Has been corrected either becauseThreshold. Startup-Setup-Alarms Setup-Alarms-RedundancySelect zero Redundancy-selectBecause of a power failure, wait for Battery modules are beingSupport. See inside front cover PowerView Display Messages Index Configuring PowerView Threshold status Electro-static discharge, 2-1 Emergency power offDescription Description, 1-4 Installation Ordering information ConfiguringChecklist Input Output Overview Repo Frame, 2-1 ModulesReplacement Modules & Accessories English Text