American Power Conversion PX user manual Input Wiring Specifications, Input Wiring Procedures

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Chapter 4 - Electrical Requirements and Procedures

Input Wiring

nRead this chapter completely before installing wiring.

nVerify that all incoming line voltage (mains power) and low voltage (control) circuits are de-energized and locked out before installing cables or making connec- tions, whether in the junction box or to the SymmetraTM Power Array.

nAlways verify that all battery modules are removed and all battery extension frames are disconnected from the Power Array before installing wiring.

Input Wiring Specifications

The Power Array requires a single phase 220V, 230V, or 240V

50or 60Hz incoming utility (mains) power source. A 3-con- ductor cable (2 live, 1 ground) is to be brought to two input wiring terminal blocks inside an adequate length of flexible metal conduit. To minimize disturbances caused by other loads in the building, input wiring should be supplied di- rectly from the service entrance (a dedicated power feeder).

All electrical service, both input and output, must be sized in accordance with local building codes. The circuit for input power must be adequate to carry the full load of the system and the load equipment. The 3-conductor input cable should be sized for no more than 3% voltage drop.

A 20 mm (3/4") knockout in the input wiring access panel provides access to the terminal blocks.

See table 4-1 for input wiring specifications.

Input Wiring Procedures

1.Refer to figure 4-1. Locate the input wiring entry and input wiring inspection panels at the rear of the frame.

2.Remove the four screws securing the panels to the frame. Remove only the screws indicated in the illustration. Place the screws and panels aside.

Entry Panel

Fig 4-1 Removal of Input Hardwiring Panels

3.Pull the input wires through an adequate length of 20 mm (3/4") flexible metal conduit, leaving about 51.3 cm (20") of wiring extending from the end. Install a flexible metal con- duit connector to the end of the conduit. Using appropriate tools, remove the knockout in the entry panel. Feed the wires through the entry panel, and attach the flexible metal con- duit connector to the panel.

4.Strip 13mm (1/2") of insulation from the end of each of the incoming wires.

5.Note the positions of the ground wiring terminal block and the input wiring terminal block. See figure 4-2.

Input

Frame

Input Full

Input

 

Voltage

Size

Overcurrent

Minimum Input &

Load

(2-wire plus

(Max. kVA

Protection

Ground Wire Gauge

Amperage

ground)

Rating)

(External)

 

 

 

 

 

 

 

 

220Vac, 230Vac

Mini (8kVA)

35 Amp

50 Amp

#8 Gauge (3,264 mm)

or 240Vac

Master (16kVA)

70 Amp

100 Amp

#4 Gauge (5,189 mm)

 

 

 

 

 

Table 4-1 Input Wiring Specifications

4-2

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Contents Page Toll-Free Numbers Main Tech Support+353 91 0660Important Safety Instructions Radio Frequency InterferenceLimited Warranty Life Support PolicyTable of Contents Index Introduction MiniFrame MasterFrameThank You SymmetraTM Overview Power Processing Battery SourceFig I-2 Functional Diagram of a SymmetraTM Theory of OperationPower Processing System Battery SourceControl/User Interface Load-Disconnect Mode On-Line Operating ModeModes of Operation On-Battery Operating Mode Bypass Operating ModeDefinitions Important InformationPage Safety Information Important Safety InformationSymbols Used In This Manual Safety Earth Ground Indicates the pri- mary safety groundSafety-2 Physical Representation Module Power Array FrameFive Four Power Battery BaysBattery Module Powerview User InterfacePower Module Power ModuleRedundant Intelligence Module RIM Maintenance Bypass SwitchMain Intelligence Module MIM Input Circuit BreakerRear View of a Power Array Site Preparation Operating Conditions Space and Weight ConsiderationsTransporting Power Array to Installation Site BTU OutputSite Preparation Unpacking and Installing Frame Move the Frame Dimensions WeightInitial Inspection Check For DamageMoving Battery & Power Modules Remove Packing MaterialsRemove the Frame from the Pallet Wiring Requirements & Procedures Output Wiring SymmetraTM WiringInput Wiring Repo Switch WiringInput Wiring Input Wiring SpecificationsInput Wiring Procedures Ground Wiring Terminal Block Ground Wiring and Input Wiring Terminal BlocksOutput Wiring Output Wiring InstallationRepo Switch Installation Remote Emergency Power Off SwitchRepo Specifications Cable SpecificationsContact Closure Repo Switch Connection Electrical Wiring TestElectrical Wiring Test/Checklist Vdc Repo Switch ConnectionRecord the PowerView reported 11 Startup ScreenSetting Up The Power Array Removing Grill Covers Setup of Power ArrayFrame Leveling Procedure PositionsClear all battery module bays of any debris Installing the Battery ModulesProcedure for Battery Module Installation Battery Module Location of Battery Module BaysInstalling the Power Modules Procedure for Power Module InstallationMain Intelligence Module Installing the Main Intelligence Module MIMInstalling the Redundant Intelligence Module RIM 10 Location of the MIM and RIMWall Mounting the PowerView Installing the PowerView InterfaceRemote Placement of the PowerView Remove the grill cover from the top level of the frameSmartSlotTM Interface Accessories Installation Test Installation Test/ChecklistPower Reported SymmetraTM Power Module/Frame Capacities21 Miscellaneous Status Screen 22 Power The Load Sequence 25 Return to On-Line Mode System Setup PowerView Display Physical Features of the Powerview PowerView FunctionsPowerView Interface Esc PowerView LED IndicatorsSymbol Name Function of Key On Key Navigation KeysControl Startup ScreenTop-Level Menu Screen StatusDiagnostics SetupAccessories LoggingConfiguring & Operating the SymmetraTM Powering the Power Array IntroductionVoltage Status Screen Powering the LoadsReview Status Conditions Load With No Redundancy Status ScreenLoad With Redundancy Status Screen Battery Status Screen Power Status ScreenFrequency Status Screen Perform a Self Test Alarm Threshold Status Screen11 Sample Alarm Threshold Status Screen Miscellaneous Status ScreenSwitching Audible Alarm Beeper Off Configure AlarmsAlarm Thresholds Selection Screen Shutdown Parameter Selection ScreenReview Logging Menu Review Diagnostic InformationDiagnostics Menu Screen Event Log ScreenModule Replacement Module Replacement Module Failure Alarm IndicatorsReturning Modules to APC Battery Module Replacement Installing the Replacement ModuleReplacement Battery Module Verification Power Module Replacement Replacement Module VerificationRefer to for the power module installation proce- dure Replacement MIM Verification Redundant Intelligence Module ReplacementInstalling the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModulePowerView Interface Messages PowerView Meaning Corrective Action Message Start-Up MIM detects the RIM beforeRIM is awake Load is No Longer above PowerView Meaning Corrective Action Message# of batteries decreased Has been corrected either becauseSelect zero Setup-Alarms-RedundancyThreshold. Startup-Setup-Alarms Redundancy-selectBattery modules are being Because of a power failure, wait forSupport. See inside front cover PowerView Display Messages Index Configuring PowerView Threshold status Electro-static discharge, 2-1 Emergency power offDescription Checklist Input Output Overview Repo ConfiguringDescription, 1-4 Installation Ordering information Frame, 2-1 ModulesReplacement Modules & Accessories English Text