American Power Conversion PX user manual Power Module Replacement, Replacement Module Verification

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Chapter 8 - Module Replacement

Power Module Replacement

1. Remove the appropriate grill cover. The power module bays are labeled on the center spine of the frame, behind the grill covers.

Note: If replacing a non-redundant power module, or if the failed power module is the only power module, the SymmetraTM must be placed in manual bypass mode, or the load equipment must be switched “off.” To place the SymmetraTM in manual bypass, switch the maintenance bypass switch to the “on” posi- tion. When the SymmetraTM is in bypass mode, the load equip- ment is unprotected from power failure.

2. Use a flathead screwdriver to release the flip latch from the power module. See figure 8-7.

Drop Lock

Seating Tabs

Fig 8-7 Release the Flip Latch

3.Note the two drop lock seating tabs at the front of the power module. See figure 8-8. These drop locks hold the module firmly in the Power Array frame. When removing a failed power module, lift the front of the module slightly to release the drop lock seating tabs, and then pull the module from the bay.

4.Remove the power module from the frame.

5.Return the power module to the appropriate service pro- vider, or return it directly to APC for recycyling.

Fig 8-8 Drop Lock Seating Tabs

Installing the Replacement Module

Refer to Chapter 5 for the power module installation proce- dure.

Note: If SymmetraTM was placed in manual bypass in step 1 above, return to normal operation by switching the maintenance bypass switch back to the “off” position.

Replacement Module Verification

From the startup screen, press any key to open the top level menu screen. Follow the sequence in figure 8-9 to ensure that the new module is functioning properly. Information about each power module is accessed by pressing the Up or Down navigation key. Make sure all power modules display a status of “On & OK.”

Fig 8-9 Power Module Verification

8-3

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Contents Page Toll-Free Numbers Main Tech Support+353 91 0660Important Safety Instructions Radio Frequency InterferenceLimited Warranty Life Support PolicyTable of Contents Index Introduction MiniFrame MasterFrameThank You SymmetraTM Overview Power Processing Battery SourceFig I-2 Functional Diagram of a SymmetraTM Theory of OperationControl/User Interface Power Processing SystemBattery Source Modes of Operation Load-Disconnect ModeOn-Line Operating Mode On-Battery Operating Mode Bypass Operating ModeDefinitions Important InformationPage Safety Information Important Safety InformationSymbols Used In This Manual Safety Earth Ground Indicates the pri- mary safety groundSafety-2 Physical Representation Module Power Array FrameFive Four Power Battery BaysBattery Module Powerview User InterfacePower Module Power ModuleRedundant Intelligence Module RIM Maintenance Bypass SwitchMain Intelligence Module MIM Input Circuit BreakerRear View of a Power Array Site Preparation Operating Conditions Space and Weight ConsiderationsTransporting Power Array to Installation Site BTU OutputSite Preparation Unpacking and Installing Frame Move the Frame Dimensions WeightInitial Inspection Check For DamageRemove the Frame from the Pallet Moving Battery & Power ModulesRemove Packing Materials Wiring Requirements & Procedures Output Wiring SymmetraTM WiringInput Wiring Repo Switch WiringInput Wiring Procedures Input WiringInput Wiring Specifications Ground Wiring Terminal Block Ground Wiring and Input Wiring Terminal BlocksOutput Wiring Output Wiring InstallationRepo Switch Installation Remote Emergency Power Off SwitchRepo Specifications Cable SpecificationsContact Closure Repo Switch Connection Electrical Wiring TestElectrical Wiring Test/Checklist Vdc Repo Switch ConnectionRecord the PowerView reported 11 Startup ScreenSetting Up The Power Array Removing Grill Covers Setup of Power ArrayFrame Leveling Procedure PositionsClear all battery module bays of any debris Installing the Battery ModulesProcedure for Battery Module Installation Battery Module Location of Battery Module BaysInstalling the Power Modules Procedure for Power Module InstallationMain Intelligence Module Installing the Main Intelligence Module MIMInstalling the Redundant Intelligence Module RIM 10 Location of the MIM and RIMWall Mounting the PowerView Installing the PowerView InterfaceRemote Placement of the PowerView Remove the grill cover from the top level of the frameSmartSlotTM Interface Accessories Installation Test Installation Test/Checklist21 Miscellaneous Status Screen 22 Power The Load Sequence Power ReportedSymmetraTM Power Module/Frame Capacities 25 Return to On-Line Mode System Setup PowerView Display PowerView Interface Physical Features of the PowerviewPowerView Functions Esc PowerView LED IndicatorsSymbol Name Function of Key On Key Navigation KeysControl Startup ScreenTop-Level Menu Screen StatusDiagnostics SetupAccessories LoggingConfiguring & Operating the SymmetraTM Powering the Power Array IntroductionVoltage Status Screen Powering the LoadsReview Status Conditions Load With No Redundancy Status ScreenFrequency Status Screen Load With Redundancy Status Screen Battery Status ScreenPower Status Screen Perform a Self Test Alarm Threshold Status Screen11 Sample Alarm Threshold Status Screen Miscellaneous Status ScreenSwitching Audible Alarm Beeper Off Configure AlarmsAlarm Thresholds Selection Screen Shutdown Parameter Selection ScreenReview Logging Menu Review Diagnostic InformationDiagnostics Menu Screen Event Log ScreenModule Replacement Returning Modules to APC Module ReplacementModule Failure Alarm Indicators Replacement Battery Module Verification Battery Module ReplacementInstalling the Replacement Module Refer to for the power module installation proce- dure Power Module ReplacementReplacement Module Verification Replacement MIM Verification Redundant Intelligence Module ReplacementInstalling the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModulePowerView Interface Messages RIM is awake PowerView Meaning Corrective Action Message Start-UpMIM detects the RIM before Load is No Longer above PowerView Meaning Corrective Action Message# of batteries decreased Has been corrected either becauseSelect zero Setup-Alarms-RedundancyThreshold. Startup-Setup-Alarms Redundancy-selectBattery modules are being Because of a power failure, wait forSupport. See inside front cover PowerView Display Messages Index Description Configuring PowerView Threshold statusElectro-static discharge, 2-1 Emergency power off Checklist Input Output Overview Repo ConfiguringDescription, 1-4 Installation Ordering information Frame, 2-1 ModulesReplacement Modules & Accessories English Text