GSI Outdoors PNEG-951 manual Dryer Operation

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DRYER OPERATION

Thank you for choosing a GSI product. It is designed to give excellent performance and service for many years.

This manual describes the operation and service for all standard Network grain dryers. These models are available for liquid propane or natural gas fuel supply, with either single phase 230 volt, or three phase 220 or 440 volt electrical power.

The principal concern of the GSI Group, Inc. ("GSI") is your safety and the safety of others associated with grain handling equipment. This manual is written to help you understand safe operating procedures, and some of the problems that may be encountered by the operator or other personnel.

As owner and/or operator, it is your responsibility to know what requirements, hazards and precautions exist, and to inform all personnel associated with the equipment, or who are in the dryer area. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situation, where serious injury or death may occur.

SAFETY ALERT SYMBOL

The symbol shown is used to call your attention to instructions con- cerning your personal safety. Watch for this symbol; it points out impor- tant safety precautions. It means "AT- TENTION", "WARNING", "CAU- TION", and "DANGER". Read the message and be cautious to the possibility of personal injury or death.

WARNING! BE ALERT!

Personnel operating or working around electric fans should read this manual. This manual must be delivered with the equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the equipment.

EMERGENCY STOP

Decal: DC-1317

The emergency stop switch is located on the lower control box on the upper right hand side and is labeled with decal DC-1317. Pushing the emergency stop switch will interrupt the control power and stop all dryer functions.

WARNING: Pushing the emergency stop switch does not interrupt the main power to the upper control box panel.

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PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Load Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchRUN Switch Moisture Control SwitchOutside Light Switch Stop SwitchSetup Button Screens Button Delay ButtonOut of Grain Time Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Cool Button Help ButtonDRY Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks RUN Button Electrical PowerInspect the Metering Rolls Fuel CheckUnload TWO Speed Operation Load AugerUnload ONE Speed Operation Metering Roll OperationBurner Test Fire FAN SwitchesBurner Safety Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Fan and Auger Delays Initial Setup ParametersTimer and Delay Settings Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages Fan x Loss of Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x No AirflowGrain x Overheat Housing x High LimitGrain Temp Short Ignition FailurePlenum Temp Open Illegal FlameMotor Overload Plenum Temp ShortAir System Failure INPUT/OUTPUT Generated ErrorsVapor x High Limit Aux Load OverloadMeter Rolls Failed Grain Discharge WarningLoad Motor Overload Out of GrainCont-Batch Mode Chng Master Display Generated ErrorsUser Safety Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens AIR Switch Testing Meter Roll DisableMeter Roll Reverse Reverse time Select Unload MethodAttempt to Refill Select Dryer AddressModel Number Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax