GSI Outdoors PNEG-951 manual USE Caution in the Operation of this Equipment

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READ THESE INSTRUCTIONS

BEFORE OPERATION AND SERVICE

SAVE FOR FUTURE REFERENCE

1.Read and understand the operating manual before trying to operate the dryer. This manual contains important guide- lines and sequence of events to help you install and operate your dryer safely and successfully. Follow the guide lines closely.

2.After towing the dryer, ensure it is parked on a level surface and that suitable precautions have been taken to prevent it from rolling, i.e. block the wheels in both directions.

3.Never operate the dryer while the guards are removed.

4.BEFORE any maintenance switch the dryer OFF at the mains electricity and lock off. This should include all associated conveyers, augers and other associated equipment. Maintenance requiring the power to be ON, such as testing electrical circuits, must be done by qualified personnel.

5.Check for gas leaks at all gas pipe connections. If any leaks are detected, do not operate dryer. Shut down and repair before further operation.

6.Never attempt to operate the dryer by jumping or otherwise bypassing any safety devices on the unit.

7.Set pressure regulator to avoid excessive gas pressure applied to burner during ignition and when burner is in operation. Do not exceed maximum ended drying temperature.

8.Keep the dryer clean. Do not allow fine material to accumulate in the plenum chamber.

9.Keep auger drive belts tight enough to prevent slippage.

10.Never work in or on the dryer while it is on or when the electrical supply is on as the fans, augers and burners may start automatically.

11.Keep the air inlet to the fan clear of any obstructions and free from combustible materials.

12.Before attempting to remove and re install any blade, make certain to read the recommended procedure listed within the servicing section of the manual.

13.Be certain that capacities of auxiliary conveyers are matched to dryer auger capacities.

14.Clean grain is easier to dry. Fine material increases resistance to airflow and requires removal of extra moisture.

15.Never enter the dryer plenum chamber unless:

a)The electrical power is locked off and the key is in your possession.

b)The gas is shut off from the gas supply.

c)The dryer has stopped operating and is cool.

16.Dust and noise are inherent hazards with this type of machine, which can be harmful to your health. To reduce risks:

a)Avoid working around the dryer.

b)When around the dryer, wear suitable ear defenders and a dust mask suited to protection against grain dust.

USE CAUTION IN THE OPERATION OF THIS EQUIPMENT

The design and manufacture of this dryer is directed toward operator safety. However, the very nature of a grain dryer having a gas burner, high voltage electrical equipment and high speed rotating parts, does present a hazard to personnel which can not be completely safeguarded against, without interfering with efficient operation and reasonable access to components.

Use extreme caution in working around high speed fans, gas fired heaters, augers and auxiliary conveyers, which may start without warning when the dryer is operating on automatic control.

Continued safe, dependable operation of automatic equipment depends, to a great degree, upon the owner. For a safe and dependable drying system, follow the recommendations within this manual, and make it a practice to regularly inspect the operation of the unit for any developing problems or unsafe conditions.

Take special note of the safety precautions listed above before attempting to operate the dryer.

PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout FAN Switch Control Power SwitchDrying Mode Switch Load Auger SwitchStop Switch Moisture Control SwitchOutside Light Switch RUN SwitchSetup Button Delay Button Screens ButtonOut of Grain Time Set Out of Grain Meter Roll SP Avg View Grain TempsUser Hour Meter Unload Button Help ButtonDRY Button Cool ButtonStats Button PNEG-951 Dryer Pre Season Checks Fuel Check Electrical PowerInspect the Metering Rolls RUN ButtonMetering Roll Operation Load AugerUnload ONE Speed Operation Unload TWO Speed OperationMeter Roll 2 Speed Display FAN SwitchesBurner Safety Burner Test FireEmergency Dryer Shutdown Dryer ShutdownPNEG-951 Dryer Startup and Operation Dryer Shutdown Initial Setup ParametersTimer and Delay Settings Fan and Auger DelaysLoad Delay OUT of Grain TMR position Unload Delay Drying mode switch is in the Continuous position Setting Up The Temperature Set PointsStartup Startup ProcedureFull Heat-Continuous Flow Operation Continuous Flow Drying ModeDry and Cool-Continuous Flow Operation Continuous-Batch Operation Staged Batch Drying ModePNEG-951 Dry Timer Main Display Screen Operating Display ScreensPNEG-951 Safety Circuit Shutdown Messages Fan x No Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x Loss of AirflowIgnition Failure Housing x High LimitGrain Temp Short Grain x OverheatPlenum Temp Short Illegal FlameMotor Overload Plenum Temp OpenAux Load Overload INPUT/OUTPUT Generated ErrorsVapor x High Limit Air System FailureOut of Grain Grain Discharge WarningLoad Motor Overload Meter Rolls FailedUnload Motor Overload Master Display Generated ErrorsUser Safety Cont-Batch Mode ChngNetwork Failed Mast Network Failed I/OService and Maintanance Lubrication Procedure Seasonal Inspection and ServiceFAN Blade Removal and Installation FAN Removaland Installation FAN Motor Removal Heater Parts Removal and InstallationMain Controls Meter Roll ServicingHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Disable AIR Switch TestingMeter Roll Reverse Select Unload Method Reverse timeSelect Dryer Address Attempt to RefillModel Number FAN/HEATER Select Temperature ScaleSET Time & Date Possible reasons for using On/Off burnerContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax