GSI Outdoors PNEG-951 manual Master Display Generated Errors, Unload Motor Overload, User Safety

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Unload Motor Overload

The motor overload has tripped on the Unload Motor Overload located in the upper control box. This indicates that 12VDC has been lost to terminal J2-08on the I/O board. Push the red button on the overload to reset this error. This is caused from the motor operating with to much of a work load, which in turn uses more current (amperage). If the problem reoccurs then check the motor to make sure it is not being overworked. You may need to call an electrician to measure the motors full load amps (FLA).

User Safety

A shutdown has occurred due to a user installed safety switch that was installed on the dryer. The user installed safety connections are located in the upper control box on the terminal strip. This also indicates that 12VDC has been lost to terminal J2-01on the I/O board. This input is jumpered on the terminal strip when it leaves the factory and is usually installed in the field by a qualified electrician.

MASTER DISPLAY GENERATED ERRORS

The following is a list of errors that are generated with the Master Display board located in the lower control box.

Cont-Batch Mode Chng

This error occurs when you switch the dryer mode switch from the Cont. Flow to the Staged Batch position while the dryer is running in the Continous Flow Mode. To avoid this shutdown, stop the dryer before switching modes. Press Stop to clear the error.

Network Failed FH x

This error is generated whenever Fan/Heater board has lost its communications link with the Input/Output board (upper control panel door) and the Master Display board (lower control panel). Check the blue and yellow wires marked N1-01 and N1-02 on a 3 terminal plug to make sure they are plugged in tightly. The reference to the number one (FH1) is telling you that it is fan number 1 which is the bottom most fan.

PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout FAN Switch Control Power SwitchDrying Mode Switch Load Auger SwitchStop Switch Moisture Control SwitchOutside Light Switch RUN SwitchSetup Button Screens Button Delay ButtonOut of Grain Time Set Out of Grain Meter Roll SP Avg View Grain TempsUser Hour Meter Unload Button Help ButtonDRY Button Cool ButtonStats Button PNEG-951 Dryer Pre Season Checks Fuel Check Electrical PowerInspect the Metering Rolls RUN ButtonMetering Roll Operation Load AugerUnload ONE Speed Operation Unload TWO Speed OperationMeter Roll 2 Speed Display FAN SwitchesBurner Safety Burner Test FireEmergency Dryer Shutdown Dryer ShutdownPNEG-951 Dryer Startup and Operation Dryer Shutdown Initial Setup ParametersTimer and Delay Settings Fan and Auger DelaysLoad Delay OUT of Grain TMR position Unload Delay Drying mode switch is in the Continuous position Setting Up The Temperature Set PointsStartup Startup ProcedureFull Heat-Continuous Flow Operation Continuous Flow Drying ModeDry and Cool-Continuous Flow Operation Continuous-Batch Operation Staged Batch Drying ModePNEG-951 Dry Timer Main Display Screen Operating Display ScreensPNEG-951 Safety Circuit Shutdown Messages Fan x No Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x Loss of AirflowIgnition Failure Housing x High LimitGrain Temp Short Grain x OverheatPlenum Temp Short Illegal FlameMotor Overload Plenum Temp OpenAux Load Overload INPUT/OUTPUT Generated ErrorsVapor x High Limit Air System FailureOut of Grain Grain Discharge WarningLoad Motor Overload Meter Rolls FailedUnload Motor Overload Master Display Generated ErrorsUser Safety Cont-Batch Mode ChngNetwork Failed Mast Network Failed I/OService and Maintanance Lubrication Procedure Seasonal Inspection and ServiceFAN Blade Removal and Installation FAN Removaland Installation FAN Motor Removal Heater Parts Removal and InstallationMain Controls Meter Roll ServicingHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens AIR Switch Testing Meter Roll DisableMeter Roll Reverse Select Unload Method Reverse timeAttempt to Refill Select Dryer AddressModel Number FAN/HEATER Select Temperature ScaleSET Time & Date Possible reasons for using On/Off burnerContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax