GSI Outdoors PNEG-951 manual Table of Contents

Page 3

 

Table of Contents

 

Section 1

Warranty

7

Section 2

Safety First

9

 

Safety Alert Symbol

10

 

Safety Alert Decals

11

 

Safety Precautions

15

Section 3

Contol Panel

17

 

Switch Panel Layout

18

 

Keypad Layout

20

Section 4

Dryer Pre Season Checks

29

 

Inspect the Metering Rolls

30

 

Electrical Power

30

 

Control Power Switch

30

 

Run Button

30

 

Fuel Check

30

 

Load Auger

31

 

Unload One Speed Operation

31

 

Unload Two Speed Operation

31

 

Meter Roll Operation

31

 

Fan Switches

32

 

Burner Safety

32

 

Burner Test Fire

32

 

Dryer Shutdown

33

 

Emergency Dryer Shutdown

33

Section 5

Dryer Startup and Operation

35

 

Initial Setup Parameters

36

 

Startup

41

 

Continuous Flow Drying Mode

42

 

Staged Batch Drying Mode

44

 

Operating Display Screens

47

Section 6

Safety Circuit Shutdown Messages

49

 

Fan and Heater Generated Errors

50

 

Input/Output Generated Errors

53

 

Master Display Generated Errors

55

Section 7

Service and Maintanance

57

 

Seasonal Inspection and Service

58

 

Lubrication Procedure

58

 

Fan Blade Removal and Installation

59

 

Fan Motor Removal

61

 

Heater Parts Removal and Installation

61

 

Meter Roll Servicing

62

 

Trouble Analysis Procedure

64

Section 8

Special Setup Screens

69

 

Meter Roll Disable

70

 

Air Switch Testing

70

PNEG-951

3

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout FAN Switch Control Power SwitchDrying Mode Switch Load Auger SwitchStop Switch Moisture Control SwitchOutside Light Switch RUN SwitchSetup Button Delay Button Screens ButtonOut of Grain Time Set Out of Grain Meter Roll SP Avg View Grain TempsUser Hour Meter Unload Button Help ButtonDRY Button Cool ButtonStats Button PNEG-951 Dryer Pre Season Checks Fuel Check Electrical PowerInspect the Metering Rolls RUN ButtonMetering Roll Operation Load AugerUnload ONE Speed Operation Unload TWO Speed OperationMeter Roll 2 Speed Display FAN SwitchesBurner Safety Burner Test FireEmergency Dryer Shutdown Dryer ShutdownPNEG-951 Dryer Startup and Operation Dryer Shutdown Initial Setup ParametersTimer and Delay Settings Fan and Auger DelaysLoad Delay OUT of Grain TMR position Unload Delay Drying mode switch is in the Continuous position Setting Up The Temperature Set PointsStartup Startup ProcedureFull Heat-Continuous Flow Operation Continuous Flow Drying ModeDry and Cool-Continuous Flow Operation Continuous-Batch Operation Staged Batch Drying ModePNEG-951 Dry Timer Main Display Screen Operating Display ScreensPNEG-951 Safety Circuit Shutdown Messages Fan x No Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x Loss of AirflowIgnition Failure Housing x High LimitGrain Temp Short Grain x OverheatPlenum Temp Short Illegal FlameMotor Overload Plenum Temp OpenAux Load Overload INPUT/OUTPUT Generated ErrorsVapor x High Limit Air System FailureOut of Grain Grain Discharge WarningLoad Motor Overload Meter Rolls FailedUnload Motor Overload Master Display Generated ErrorsUser Safety Cont-Batch Mode ChngNetwork Failed Mast Network Failed I/OService and Maintanance Lubrication Procedure Seasonal Inspection and ServiceFAN Blade Removal and Installation FAN Removaland Installation FAN Motor Removal Heater Parts Removal and InstallationMain Controls Meter Roll ServicingHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Disable AIR Switch TestingMeter Roll Reverse Select Unload Method Reverse timeSelect Dryer Address Attempt to RefillModel Number FAN/HEATER Select Temperature ScaleSET Time & Date Possible reasons for using On/Off burnerContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax