GSI Outdoors PNEG-951 manual Load Auger, Unload ONE Speed Operation, Unload TWO Speed Operation

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LOAD AUGER

With the grain supply shut off, quickly bump the load auger switch to manual, and see if the load auger rotates clockwise as viewed from the drive end, or counterclockwise if the dryer is a front load model. If the wet grain supply auxiliary is wired to the dryer it should also rotate in the correct direction at this time.

Turn the load auger switch to the auto position. The top auger and wet grain supply auxiliary should run for eight

(8)minutes, and then the dryer will shutdown leaving the safety shutdown message (out of grain warning) dis- played. Press the dryer power stop button to reset the panel, then press the start button.

UNLOAD ONE SPEED OPERATION

To check one speed operation place the unload switch in the one speed setting. Turn the metering roll dial until the metering rolls start rotating. The bottom auger should rotate counterclockwise as viewed from the drive end. The metering roll drive motor should rotate clockwise as viewed from the drive end of the gear box. If the dry grain take away auxiliary is wired to the dryer, it should start and rotate in the proper direction.

UNLOAD TWO SPEED OPERATION

To check two speed operation move the unload switch to the two speed position, change the low speed reading to 200 and high speed on 600. Adjust the moisture control (grain temperature) setpoint to a value lower then the ambient temperature or until the moisture control switch light comes on. The metering roll speed is now controlled by the low speed setting. Adjust the moisture control (grain temperature) setpoint to a value higher then the ambient temperature or until the light goes out leaves the metering rolls controlled by the high speed setting.

METERING ROLL OPERATION

To check the metering roll operation turn the knob clockwise, and the metering roll speed should increase. Turning either knob counterclockwise will decrease the speed. Make sure the drive chain tension is properly adjusted and all sections of the metering rolls rotate. Turn the unload switch off after these checks are complete. The bottom auger will continue to run for 60 seconds (default cleanout delay setting) after the switch is turned off to allow for cleanout.

Note: Due to the nature of the DC drive motor used on the meter rolls, it is possible for the brushes inside the motor to become corroded if the dryer has not been operated for several months. This will cause the meter rolls not to function. To fix this problem, use a rubber mallet or a piece of wood to tap the DC drive motor. The shock is usually all the motor needs to start working again. You should not have any more problems with this during the rest of your drying season.

Meter Roll 1 Speed Display

This is used to adjust the speed of the metering roll when the single speed automatic moisture control feature of the dryer is in use.

This is used to:

Set the speed of the metering rolls when the one speed automatic moisture control feature of the dryer is utilized.

Set the speed of the metering rolls during continuous flow operation or .

Just turn the meter roll adjustment knob and put the is in the single speed position, your display will now show the following:

If you are finished with your adjustments, press the

button. The screen will also return to the main

display if you don’t turn or press the knob for about 8 seconds.

PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout FAN Switch Control Power SwitchDrying Mode Switch Load Auger SwitchStop Switch Moisture Control SwitchOutside Light Switch RUN SwitchSetup Button Screens Button Delay ButtonOut of Grain Time Set Out of Grain Meter Roll SP Avg View Grain TempsUser Hour Meter Unload Button Help ButtonDRY Button Cool ButtonStats Button PNEG-951 Dryer Pre Season Checks Fuel Check Electrical PowerInspect the Metering Rolls RUN ButtonMetering Roll Operation Load AugerUnload ONE Speed Operation Unload TWO Speed OperationMeter Roll 2 Speed Display FAN SwitchesBurner Safety Burner Test FireEmergency Dryer Shutdown Dryer ShutdownPNEG-951 Dryer Startup and Operation Dryer Shutdown Initial Setup ParametersTimer and Delay Settings Fan and Auger DelaysLoad Delay OUT of Grain TMR position Unload Delay Drying mode switch is in the Continuous position Setting Up The Temperature Set PointsStartup Startup ProcedureFull Heat-Continuous Flow Operation Continuous Flow Drying ModeDry and Cool-Continuous Flow Operation Continuous-Batch Operation Staged Batch Drying ModePNEG-951 Dry Timer Main Display Screen Operating Display ScreensPNEG-951 Safety Circuit Shutdown Messages Fan x No Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x Loss of AirflowIgnition Failure Housing x High LimitGrain Temp Short Grain x OverheatPlenum Temp Short Illegal FlameMotor Overload Plenum Temp OpenAux Load Overload INPUT/OUTPUT Generated ErrorsVapor x High Limit Air System FailureOut of Grain Grain Discharge WarningLoad Motor Overload Meter Rolls FailedUnload Motor Overload Master Display Generated ErrorsUser Safety Cont-Batch Mode ChngNetwork Failed Mast Network Failed I/OService and Maintanance Lubrication Procedure Seasonal Inspection and ServiceFAN Blade Removal and Installation FAN Removaland Installation FAN Motor Removal Heater Parts Removal and InstallationMain Controls Meter Roll ServicingHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens AIR Switch Testing Meter Roll DisableMeter Roll Reverse Select Unload Method Reverse timeAttempt to Refill Select Dryer AddressModel Number FAN/HEATER Select Temperature ScaleSET Time & Date Possible reasons for using On/Off burnerContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax