GSI Outdoors PNEG-951 FAN and Heater Generated Errors, Air Switch x Stuck, Fan x Loss of Airflow

Page 50

FAN AND HEATER GENERATED ERRORS

The following is a list of errors that are generated with the fan and heater controller. Each fan and heater has there own set of safeties which are listed below. You will need to inspect the controller associated with the error. Ex- ample: If you get this error

it is telling you the problem is with Housing 1 (bottom most fan) High Limit.

Air Switch x Stuck

The air switch contacts have closed prior to the fan starting, indicating a freewheeling blade or improper setting of the air switch. The message will distinguish between which fan caused the shutdown. This indicates that 12VDC has been lost to terminal J7-09on the Fan/Heater board.

Fan x Loss of Airflow

This error message is displayed when airflow (air pressure) has been established but was lost for some reason. This could happen if while during the dryers operation the grain has settled or shrinkage in the grain columns causing a loss of air pressure in the plenum chamber.

Fan x No Airflow

Contacts in the air switch have never opened due to the fan not turning, or the air switch may need adjust- ment. The message will distinguish between which fan caused the shutdown.

Flame Loss x

The flame sensor has failed to detect a burner flame which had been established but was lost for some reason and there is a problem with the flame sensing circuitry or the dryer is not getting burner fuel. The message will

50

PNEG-951

Image 50
Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Load Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchRUN Switch Moisture Control SwitchOutside Light Switch Stop SwitchSetup Button Out of Grain Time Delay ButtonScreens Button Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Cool Button Help ButtonDRY Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks RUN Button Electrical PowerInspect the Metering Rolls Fuel CheckUnload TWO Speed Operation Load AugerUnload ONE Speed Operation Metering Roll OperationBurner Test Fire FAN SwitchesBurner Safety Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Fan and Auger Delays Initial Setup ParametersTimer and Delay Settings Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages Fan x Loss of Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x No AirflowGrain x Overheat Housing x High LimitGrain Temp Short Ignition FailurePlenum Temp Open Illegal FlameMotor Overload Plenum Temp ShortAir System Failure INPUT/OUTPUT Generated ErrorsVapor x High Limit Aux Load OverloadMeter Rolls Failed Grain Discharge WarningLoad Motor Overload Out of GrainCont-Batch Mode Chng Master Display Generated ErrorsUser Safety Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Reverse Meter Roll DisableAIR Switch Testing Reverse time Select Unload MethodModel Number Select Dryer AddressAttempt to Refill Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax