GSI Outdoors PNEG-951 manual Meter Roll Servicing, Main Controls

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Note: When installing a liquid gas solenoid valve on LP models, do not over tighten the connection into the inlet side, as the inlet orifice may become partially blocked.

4.Main Gas Orifice: With fuel shut off and gas purged from system, proceed as follows:

a.Disconnect the plumbing support brackets from the pipe train.

b.Disconnect gas solenoid valve coils. Be sure to mark which one goes where.

c. Lift pipe (with orifice, solenoid valve and other parts attached), straight up and remove from fan/heater housing. Orifice and other parts can now be removed from pipe train, if desired.

5.Reassemble: To reassemble parts, reverse the disassembly procedure and check the following:

a.Make sure all parts are thoroughly cleaned and open.

b.Use a dependable brand of high temperature pipe caulking compound when assembling gas connections. Apply only a light coating onto male threaded end of fittings.

c. Solenoid valves and gas regulators are directional and must be properly installed. Do not attempt to connect gas solenoid valve by applying force to the valve core stem as it may ruin the unit.

d. Make sure all electrical wires are properly connected. Refer to wiring diagrams.

Pressure Guage

Firing Valve

Main Solenoid

Cycle Solenoid

Bypass Valve

Adjustment

Relief Valve

Vapor High Limit

Regulator

LP pipe train.

METER ROLL SERVICING

This dryer is equipped with SCR metering roll drive assembly. The metering rolls are driven by a separate DC type electric motor. The speed of the motor is variable, and is controlled by an electric SCR control within the main control box.

MAIN CONTROLS

1.SCR speed control: The metering roll speed pots on the front of the control box regulate the speed of the DC motor which drives the metering rolls.

The scale of adjustment is from 0 to 999 which represents the flow of grain past the metering rolls as a percent of the maximum grain discharge rate for the dryer. The maximum setting of 999 provides a maximum 100% discharge rate. The chart at the top of next page shows max. discharge rates for different lengths of dryers.

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PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Load Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchRUN Switch Moisture Control SwitchOutside Light Switch Stop SwitchSetup Button Out of Grain Time Delay ButtonScreens Button Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Cool Button Help ButtonDRY Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks RUN Button Electrical PowerInspect the Metering Rolls Fuel CheckUnload TWO Speed Operation Load AugerUnload ONE Speed Operation Metering Roll OperationBurner Test Fire FAN SwitchesBurner Safety Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Fan and Auger Delays Initial Setup ParametersTimer and Delay Settings Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages Fan x Loss of Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x No AirflowGrain x Overheat Housing x High LimitGrain Temp Short Ignition FailurePlenum Temp Open Illegal FlameMotor Overload Plenum Temp ShortAir System Failure INPUT/OUTPUT Generated ErrorsVapor x High Limit Aux Load OverloadMeter Rolls Failed Grain Discharge WarningLoad Motor Overload Out of GrainCont-Batch Mode Chng Master Display Generated ErrorsUser Safety Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Reverse Meter Roll DisableAIR Switch Testing Reverse time Select Unload MethodModel Number Select Dryer AddressAttempt to Refill Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax