GSI Outdoors PNEG-951 manual Introduction

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Introduction

GSI Network Portable Dryers

Thank you for choosing a GSI product. It is designed to give excellent per- formance and service for many years.

This manual describes the operation and service for all standard 2000 & 3000 series two fan grain dryers. These models are available for liquid pro- pane, natural gas, or fuel oil fuel supply, with either single phase 230 volt, three phase 220, 380, 440, or 575 volt electrical power.

The principal concern of GSI Group, Inc. (“GSI”) is your safety and the safety of others associated with grain handling equipment. This manual is written to help you understand safe operating procedures, and some of the prob- lems that may be encountered by operator or other personel.

As owner and/or operator, it is your responsibility to know what require- ments, hazards and precautions exist, ant to inform all personnel associ- ated with the equipment, or who are in the dryer area. Avoid any alterations to the equipment. Such alterations may produce a very dangerous situa- tion, where serious injury or death may occur.

This dryer is designed solely for the purpose of drying agricultural corn, grain, and seeds. Use of this dryer in any ways or under configurations other than those indicated in this manual is a misuse of the machine, will invalidate the warranty, and may lead to serious injury or death. If in any doubt, contact GSI or your dealer.

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PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Load Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchRUN Switch Moisture Control SwitchOutside Light Switch Stop SwitchSetup Button Delay Button Screens ButtonOut of Grain Time Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Cool Button Help ButtonDRY Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks RUN Button Electrical PowerInspect the Metering Rolls Fuel CheckUnload TWO Speed Operation Load AugerUnload ONE Speed Operation Metering Roll OperationBurner Test Fire FAN SwitchesBurner Safety Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Fan and Auger Delays Initial Setup ParametersTimer and Delay Settings Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages Fan x Loss of Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x No AirflowGrain x Overheat Housing x High LimitGrain Temp Short Ignition FailurePlenum Temp Open Illegal FlameMotor Overload Plenum Temp ShortAir System Failure INPUT/OUTPUT Generated ErrorsVapor x High Limit Aux Load OverloadMeter Rolls Failed Grain Discharge WarningLoad Motor Overload Out of GrainCont-Batch Mode Chng Master Display Generated ErrorsUser Safety Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Disable AIR Switch TestingMeter Roll Reverse Reverse time Select Unload MethodSelect Dryer Address Attempt to RefillModel Number Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax