GSI Outdoors PNEG-951 manual INPUT/OUTPUT Generated Errors, Vapor x High Limit, Air System Failure

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Vapor x High Limit

The LP gas vapor temperature sensor located in the gas pipe train downstream from the vaporizer, has opened indicating that the vaporizor is running too hot and must be readjusted. This sensor is set at 200°F (93°C) and automatically resets itself when cool. The message will distinguish between which burner caused the shutdown. The reference to the number one (1) is telling you that it is burner number 1 which is the bottom most fan/heater unit, is where the malfunction is located.

Try adjusting the vaporizer coils farther away from the burners flame. You may also want to try switching the burner mode from Hi/Lo to On/Off, especially on warmer days.

INPUT/OUTPUT GENERATED ERRORS

The following is a list of errors that are generated with the Input/Output board located in the upper control box.

Air System Failure

A shutdown has occurred due to a air system that was installed with an intergal safety switch that was in the unit. The air system safety connections are located in the upper control box on the terminal strip. This can occur if this safety looses 12VDC to terminal J2-13on the I/O board. This input is jumpered on the terminal strip when it leaves the factory and is usually installed in the field by a qualified electrician.

Aux Load Overload

The motor overload relay has tripped on the Aux Load Motor circuit located in the upper control box. This can occur if this safety looses 12VDC to terminal J2-10on the I/O board. Push the red button on the overload to reset this error. This is caused from the motor operating with to much of a work load, which in turn uses more current (amperage). If the problem reoccurs then check the motor to make sure it is not being overworked. You may need to call an electrician to measure the motors full load amps (FLA).

Aux Unload Overload

The motor overload relay has tripped on the Aux Unload Motor circuit located in the upper control box. This can occur if this safety looses 12VDC to terminal J2-12on the I/O board. Push the red button on the overload

PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Drying Mode Switch Control Power SwitchLoad Auger Switch FAN SwitchOutside Light Switch Moisture Control SwitchRUN Switch Stop SwitchSetup Button Out of Grain Time Delay ButtonScreens Button Set Out of Grain Meter Roll SP Avg View Grain TempsUser Hour Meter DRY Button Help ButtonCool Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks Inspect the Metering Rolls Electrical PowerRUN Button Fuel CheckUnload ONE Speed Operation Load AugerUnload TWO Speed Operation Metering Roll OperationBurner Safety FAN SwitchesBurner Test Fire Meter Roll 2 Speed DisplayEmergency Dryer Shutdown Dryer ShutdownPNEG-951 Dryer Startup and Operation Timer and Delay Settings Initial Setup ParametersFan and Auger Delays Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Drying mode switch is in the Continuous position Setting Up The Temperature Set PointsStartup Startup ProcedureFull Heat-Continuous Flow Operation Continuous Flow Drying ModeDry and Cool-Continuous Flow Operation Continuous-Batch Operation Staged Batch Drying ModePNEG-951 Dry Timer Main Display Screen Operating Display ScreensPNEG-951 Safety Circuit Shutdown Messages Air Switch x Stuck FAN and Heater Generated ErrorsFan x Loss of Airflow Fan x No AirflowGrain Temp Short Housing x High LimitGrain x Overheat Ignition FailureMotor Overload Illegal FlamePlenum Temp Open Plenum Temp ShortVapor x High Limit INPUT/OUTPUT Generated ErrorsAir System Failure Aux Load OverloadLoad Motor Overload Grain Discharge WarningMeter Rolls Failed Out of GrainUser Safety Master Display Generated ErrorsCont-Batch Mode Chng Unload Motor OverloadNetwork Failed Mast Network Failed I/OService and Maintanance Lubrication Procedure Seasonal Inspection and ServiceFAN Blade Removal and Installation FAN Removaland Installation FAN Motor Removal Heater Parts Removal and InstallationMain Controls Meter Roll ServicingHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Reverse Meter Roll DisableAIR Switch Testing Select Unload Method Reverse timeModel Number Select Dryer AddressAttempt to Refill FAN/HEATER Select Temperature ScaleSET Time & Date Possible reasons for using On/Off burnerContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax