GSI Outdoors PNEG-951 manual Seasonal Inspection and Service, Lubrication Procedure

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Before starting any repairs or maintenance on your dryer, observe the following safety steps:

1.Isolate the whole system from the electrical supply by switching off the power isolator and locking it.

2.Isolate the dryer from the gas supply by shutting off the main gas valve (if necessary lock the valve).

3.Keep the keys in your possesion.

4.Augers and drives to augers may be under some degree of tension. Avoid touching these parts with your hands until you are sure that they are free.

5.Do not reconnect the power supply until all work is completed and all guards are correctly refitted.

SEASONAL INSPECTION AND SERVICE

The dryer is made of weather resistant material, and is designed to require a minimum of service. However, each season we recommend the following items be checked before the unit is used, and any damaged or questionable parts replaced. These checks will help eliminate possible failures, and assure dependable operation of the equip- ment.

1.Shut off electrical power. Open power box and control box, and inspect for moisture, rodent damage or accu- mulated foreign material. Remove any foreign material present. Inspect and tighten any loose terminal connec- tions. Replace any damaged or deteriorated wiring.

2.Check each blade for freedom of rotation and uniform tip clearance. They should also be inspected for dirt and grain dust, especially inside the hub. Any additional weight can seriously effect the balance, and result in harmful vibrations and a short bearing life.

3.Check each blade for free play. Any side play is an indication of defective motor bearings, which should be replaced to prevent a complete motor failure. Make sure motor mount bolts are tight.

4.Motor bearings should be lubricated periodically, depending on operating conditions. Under normal usage it is desirable to have the motor cleaned, checked and bearings repacked by an authorized service station every two to three seasons. If the unit is operated continuously through most of the year, this service should be performed each year.

Note: If on site bearing relubrication is to be performed, see lubrication instructions for ball bearing motors. To keep motor bearings properly lubricated, and dispel any accumulation of moisture within the windings, the fan and auger motors should be operated for 15 to 30 minutes each month.

LUBRICATION PROCEDURE

If the motors are equipped with an alemite fitting, clean the tip of the fitting and grease with a grease gun. Use 1 or 2 full strokes on motors in NEMA 215 frame and smaller. Use 2 to 3 strokes on NEMA 254 through NEMA 365 frame. Use 3 to 4 strokes on NEMA 404 frames and larger. On motors having drain plugs, remove drain plug and operate motor for 20 minutes before replacing drain plug. On motors equipped with slotted head grease screw, remove screw and apply grease tube to hole. Insert 5 to 8 cm length of grease string into each hole on motors in NEMA frame and smaller. Insert 8 to 13 cm length on larger motors. On motors having grease drain plugs, remove plug and operate motor for 20 minutes before replacing drain plug.

SUGGESTED LUBRICANT’s AND SCHEDULES*

* The bearings have been lubricated at the factory, thus no lubrication should be added before start up.

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PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Load Auger Switch Control Power SwitchDrying Mode Switch FAN SwitchRUN Switch Moisture Control SwitchOutside Light Switch Stop SwitchSetup Button Screens Button Delay ButtonOut of Grain Time Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Cool Button Help ButtonDRY Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks RUN Button Electrical PowerInspect the Metering Rolls Fuel CheckUnload TWO Speed Operation Load AugerUnload ONE Speed Operation Metering Roll OperationBurner Test Fire FAN SwitchesBurner Safety Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Fan and Auger Delays Initial Setup ParametersTimer and Delay Settings Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages Fan x Loss of Airflow FAN and Heater Generated ErrorsAir Switch x Stuck Fan x No AirflowGrain x Overheat Housing x High LimitGrain Temp Short Ignition FailurePlenum Temp Open Illegal FlameMotor Overload Plenum Temp ShortAir System Failure INPUT/OUTPUT Generated ErrorsVapor x High Limit Aux Load OverloadMeter Rolls Failed Grain Discharge WarningLoad Motor Overload Out of GrainCont-Batch Mode Chng Master Display Generated ErrorsUser Safety Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens AIR Switch Testing Meter Roll DisableMeter Roll Reverse Reverse time Select Unload MethodAttempt to Refill Select Dryer AddressModel Number Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax