GSI Outdoors PNEG-951 manual Staged Batch Drying Mode, Continuous-Batch Operation

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9.Look in the Drying Charts section in the back of this manual for the DRY AND COOL chart settings that correspond to your model of dryer. You will see the settings for (Initial Moisture) (Moisture Removed) (Approx. Dry Time) (1 Speed) (2 Speed Low) (2 Speed High) pick the line that has your initial starting moisture. These are the settings we will be referring to during this start up procedure.

10.Run the bottom fan(s) and heater(s) (to be used for cooling later) for about 20 minutes. This will start the bottom drying so we can cool it before we begin to discharge grain.

11.Take the remaining number of burners to be started, divide that into the total drying time required, working up, start each burner that many minutes apart. Run them about 10% longer than the (APPROX. DRYING TIME) total required for the moisture you are trying to dry.

12.Example: 10% removal would be about 60 minutes, 15% removal would be about 85 minutes, and 20% removal would be about 110 minutes. Add 10 minutes to insure that the grain is dry.

13.After the required drying time turn the bottom heater (OFF) cool this section for about 20 minutes. Set the upper plenum thermostats to the decreed temperature (190°-230°F)

14.Turn the UNLOAD to 1 SPEED and set the METER ROLL SPEED (HIGH SPEED). to the setting for 1 SPEED operation. Run time for this is about 10% longer than the (APPROX. DRYING TIME) required for the moisture you are trying to dry. This allows the moisture in the dryer to reach an even gradient top to bottom without having any highs or lows in it. It will however, over dry some of the corn a little.

15.DO NOT TRY TO ADJUST THE DRYER FOR MOISTURE DURING THIS PROCESS OR YOU WILL ESTABLISH HIGH AND LOW SWINGS IN THE MOISTURE CONTROL. IT WILL TAKE SEVERAL HOURS TO WORK ITSELF OUT.

16.After the run time in step 14 you are ready to set up the moisture control. Now turn the MOISTURE CONTROL to the ON position. Set the temperature to about 130 deg.

17.Turn the UNLOAD to 2 SPEED. Set the METERING ROLL SPEED, LOW SPEED and HIGH SPEED. to the settings listed for them. Let the dryer run on these settings before trying to adjust moisture or meter roll settings. These settings will not have your grain moisture adjusted to exactly where you want it, but it will be a good starting place to adjust from. A little different moisture at the bottom of the storage bin is not usually a problem as long as you have full floor aeration.

18.After the run time in step 17, you are ready to adjust the moisture control and the meter roll speeds if required. Each time you make an adjustment to the moisture control it will take about the time shown in drying charts to see the results of this adjustment.

STAGED BATCH DRYING MODE

Continuous-Batch Operation

1.Turn the control power switch to on.

2.Make sure the DRYING MODE switch is turned to STAGED BATCH.

3.After the date and time appear, press the button.

4.Open the main fuel supply valve on the tank if using LP gas, or the valve in the fuel supply line if using natural gas. Turn on the Maxon electric shut off valve, if so equipped, or open the manual shut off valve to allow fuel flow to the dryer.

5.The dryer should already be filled with grain. Turn the LOAD AUGER switch to AUTO. In both the auto and manual position, the grain level switch will automatically keep the dryer full of grain. In the auto position the dryer will shut down after the preset time period on the out of grain timer, or if the grain flow to the dryer is interrupted.

6.Turn each FAN switch to AUTO. The fan will start, and the switch will light up when air pressure is de- tected.

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PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Control Power Switch Drying Mode SwitchLoad Auger Switch FAN SwitchMoisture Control Switch Outside Light SwitchRUN Switch Stop SwitchSetup Button Out of Grain Time Delay ButtonScreens Button Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Help Button DRY ButtonCool Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks Electrical Power Inspect the Metering RollsRUN Button Fuel CheckLoad Auger Unload ONE Speed OperationUnload TWO Speed Operation Metering Roll OperationFAN Switches Burner SafetyBurner Test Fire Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Initial Setup Parameters Timer and Delay SettingsFan and Auger Delays Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages FAN and Heater Generated Errors Air Switch x StuckFan x Loss of Airflow Fan x No AirflowHousing x High Limit Grain Temp ShortGrain x Overheat Ignition FailureIllegal Flame Motor OverloadPlenum Temp Open Plenum Temp ShortINPUT/OUTPUT Generated Errors Vapor x High LimitAir System Failure Aux Load OverloadGrain Discharge Warning Load Motor OverloadMeter Rolls Failed Out of GrainMaster Display Generated Errors User SafetyCont-Batch Mode Chng Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Reverse Meter Roll DisableAIR Switch Testing Reverse time Select Unload MethodModel Number Select Dryer AddressAttempt to Refill Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax