GSI Outdoors PNEG-951 manual Trouble Analysis Procedure

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This column cutoff damper is designed to insert through the grain column (from the inside of the dryer) imme- diately above the metering roll. This permits opening of the metering roll access door. For service or inspection without unloading the dryer, the plenum bottom closure panel and metering roll adjust damper must be re- moved prior to using service tool.

TROUBLE ANALYSIS PROCEDURE

A multimeter is required for some of the following checkout procedures. Before performing any tests, check if the dryer power supply is 1 phase, 230 volt, or 3 phase, 230, 380, 460 and 575 volt.

The burner circuit is 120 volts AC on all standard U. S. production models.

The control circuit to the motor starters is 120 AC volts.

The safety circuit is 12 volts DC

When checking these circuits, measure voltage between the circuit test location and to ground.

DC circuits should be measured between the test location and its respective DC ground. Refer to wiring diagrams and the parts list for identification of parts and the electrical terminals.

CAUTION: When making high voltage tests with “live” circuits, be extremely careful. Follow established safety practices. Turn power on for testing only. Do not attempt to make the dryer operate by using a jumper wire to bypass a defective safety component.

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PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Control Power Switch Drying Mode SwitchLoad Auger Switch FAN SwitchMoisture Control Switch Outside Light SwitchRUN Switch Stop SwitchSetup Button Screens Button Delay ButtonOut of Grain Time Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Help Button DRY ButtonCool Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks Electrical Power Inspect the Metering RollsRUN Button Fuel CheckLoad Auger Unload ONE Speed OperationUnload TWO Speed Operation Metering Roll OperationFAN Switches Burner SafetyBurner Test Fire Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Initial Setup Parameters Timer and Delay SettingsFan and Auger Delays Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages FAN and Heater Generated Errors Air Switch x StuckFan x Loss of Airflow Fan x No AirflowHousing x High Limit Grain Temp ShortGrain x Overheat Ignition FailureIllegal Flame Motor OverloadPlenum Temp Open Plenum Temp ShortINPUT/OUTPUT Generated Errors Vapor x High LimitAir System Failure Aux Load OverloadGrain Discharge Warning Load Motor OverloadMeter Rolls Failed Out of GrainMaster Display Generated Errors User SafetyCont-Batch Mode Chng Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens AIR Switch Testing Meter Roll DisableMeter Roll Reverse Reverse time Select Unload MethodAttempt to Refill Select Dryer AddressModel Number Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax