GSI Outdoors PNEG-951 FAN Switches, Burner Safety, Burner Test Fire, Meter Roll 2 Speed Display

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Meter Roll 2 Speed Display

Set the speed of the metering roll when the two speed automatic moisture control feature of the dryer is utilized.

If you turn the meter roll adjustment knob and the unload switch is in the two speed position, you can adjust your 2 speed settings. Notice that the numbers next to Low is flashing. This indicates that any adjustment you make with the meter roll know will only affect this setting. To change the High setting, press the meter roll adjusment knob until it clicks. You screen should now flash the numbers next to the High setting. Any adjust- ment made at this point will only affect this setting.

If you are finished with your adjustments, press the

button. The screen will also return to the main

display if you don’t turn or press the knob for about 8 seconds.

Note: This screen is only available if the moisture control switch is on and the unload switch is in the 2 speed position.

FAN SWITCHES

Momentarily turn each fan switch to on and observe the fan rotation. The fan should run counterclockwise. Some- times on three phase models all motors will run backwards. They can easily be reversed by interchanging two of the three power supply wires. All power should be switched and locked off before attempting to reverse the connections. Reverse the two outside wires, L1 and L3, and leave the middle one in the same position.

Note: The bottom fan on your dryer is always refered to as Fan 1.

BURNER SAFETY

To check the burner safety function, first make sure the main gas valve is off. Turn the fan switch on and allow the fan to start. Then, turn the heater switch on for that fan. The dryer will shut down after 20 seconds. The safety message, “Ignition Failure x” will appear. Reset the dryer and repeat for the other fan/heater(s).

BURNER TEST FIRE

Test fire each burner by starting the fan. Then, turn the burner switch to on. Turn on the fuel supply, and the burner should ignite after a short purge delay of approximately 10 seconds. Gas pressure should be shown on the gauge. At this time adjust the plenum set point to 200°F (93°C), causing the burner to operate on hi-fire. Observe the gas pressure on gauge, and lower the plenum set point until it causes the burner to cycle into lo-fire. When the plenum temperature set point is met, the gas pressure should show a noticeable drop, indicating that the cycling solenoid is closed and the burner is being supplied with less gas through the bypass valve. At this time set the hi-fire and lo-fire pressure settings. Use the pressure regulator for hi-fire and the cycling solenoid needle valve for lo-fire. The com- puter should cycle the burners between high and low, approximately 4 to 5 times per minute.

Only use pressure required to obtain desired temperature.

Approximate settings should be:

LP Gas

Hi-Fire 6-15 PSI (41-102 kPa)

 

Lo-Fire 2-6 PSI (14-41 kPa)

Natural Gas

Hi-Fire 6-10 PSI (41-69 kPa)

 

Lo-Fire 1-3 PSI (7-20 kPa)

If the burner remains on hi-fire and does not cycle, increase the regulator setting on the propane models, or the supply valve on the natural gas models in order to reach the plenum set point. If the burner remains in lo-fire and does not cycle, slightly decease gas pressure with the cycling solenoid needle valve. If the gas pressure is

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PNEG-951

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Control Power Switch Drying Mode SwitchLoad Auger Switch FAN SwitchMoisture Control Switch Outside Light SwitchRUN Switch Stop SwitchSetup Button Out of Grain Time Delay ButtonScreens Button Set Out of Grain View Grain Temps Meter Roll SP AvgUser Hour Meter Help Button DRY ButtonCool Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks Electrical Power Inspect the Metering RollsRUN Button Fuel CheckLoad Auger Unload ONE Speed OperationUnload TWO Speed Operation Metering Roll OperationFAN Switches Burner SafetyBurner Test Fire Meter Roll 2 Speed DisplayDryer Shutdown Emergency Dryer ShutdownPNEG-951 Dryer Startup and Operation Initial Setup Parameters Timer and Delay SettingsFan and Auger Delays Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Setting Up The Temperature Set Points Drying mode switch is in the Continuous positionStartup Procedure StartupContinuous Flow Drying Mode Full Heat-Continuous Flow OperationDry and Cool-Continuous Flow Operation Staged Batch Drying Mode Continuous-Batch OperationPNEG-951 Dry Timer Operating Display Screens Main Display ScreenPNEG-951 Safety Circuit Shutdown Messages FAN and Heater Generated Errors Air Switch x StuckFan x Loss of Airflow Fan x No AirflowHousing x High Limit Grain Temp ShortGrain x Overheat Ignition FailureIllegal Flame Motor OverloadPlenum Temp Open Plenum Temp ShortINPUT/OUTPUT Generated Errors Vapor x High LimitAir System Failure Aux Load OverloadGrain Discharge Warning Load Motor OverloadMeter Rolls Failed Out of GrainMaster Display Generated Errors User SafetyCont-Batch Mode Chng Unload Motor OverloadNetwork Failed I/O Network Failed MastService and Maintanance Seasonal Inspection and Service Lubrication ProcedureFAN Blade Removal and Installation FAN Removaland Installation Heater Parts Removal and Installation FAN Motor RemovalMeter Roll Servicing Main ControlsHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Reverse Meter Roll DisableAIR Switch Testing Reverse time Select Unload MethodModel Number Select Dryer AddressAttempt to Refill Temperature Scale FAN/HEATER SelectPossible reasons for using On/Off burner SET Time & DateContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax