GSI Outdoors PNEG-951 manual

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7.Start each burner by turning the HEATER switch to AUTO. After purging for approximately 10 seconds the burner will fire, and the heater switch will light up indicating that the flame sensing circuit is sensing burner flame. For information concerning burner adjustment see the pre start section of this manual.

8.To properly set the correct DRY, COOL and UNLOAD time for various moisture content grains, see the drying charts for your size of dryer.

9.If the dryer is being operated in all heat, turn each FAN switch to ON. In this position the fan will run

continuously during both the dry and unload stages of the staged batch operation. If the dryer is being oper- ated in the dry and cool mode, the preferred position for the FAN switch is the ON position, so the fan will run continuously. If desired, the fan can be turned off during the unload cycle of the dry-cool-unload sequence by turning the fan switch to auto.

10.If the dryer is being operated in all heat, turn each HEATER switch to ON. The burner will operate when- ever the fan is operating. If the dryer is being used in dry and cool, turn the HEATER switches to AUTO and the burner will automatically shut down during the cooling and unloading cycles.

11.Turn the UNLOAD switch to the ONE SPEED position. The bottom auger and metering rolls will start automatically during the unload cycle of the dry-cool-unload mode, along with any grain handling equipment that is wired to the dryer. The speed at which the metering rolls operate during the unload cycle is adjusted by using the high speed metering roll knob. Turning the dial clockwise will increase the grain discharge rate, and counterclockwise will decrease the discharge rate.

12.To control the length of the dry cycle using only the dry time setting programmed into the system, turn the moisture control setting to off. To use the automatic moisture control so that the dry time is determined, not only by the dry time setting, but also by the moisture content of the drying grain, turn the MOISTURE CON- TROL switch to ON, and set the grain temperature set point to a setting of 135°F (57°C).

13.To start the drying operation push the dryer POWER START button. The controller will start all the dryer components in their proper order.

14.To shutdown the dryer, close the fuel supply valve at the fuel tank or fuel source. If the burners are operat- ing, let the dryer run out of fuel causing an automatic shutdown due to a loss of flame. Close the fuel valve at the dryer, and press the dryer power stop button. Turn off the dryer’s main circuit breaker located on the front of the power panel. Turn off the main power supply to the dryer.

15.In case of an emergency, press the dryer power stop button. The burners, fans and all augers will stop immediately.

At the end of the dry cycle in staged batch, the fans and heaters will continue running if in the Auto- Auto setting, until the preset temperature for the moisture control is reached.

Continuous-Batch Operation

If you are going to operate your dryer in continuous flow drying mode then you can skip this section and jump to Special Setup Screens.

These switches are used to set the cycle times in the staged batch drying mode only. The drying mode switch must be in the staged batch position. The current setting on these three timers is displayed directly above each timer button.

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Contents 3 Module Network Portable Dryer Models Page Table of Contents Drying Charts Module Network Dryer Manual Introduction Section GSI GROUP, INC. Warranty Safety First Dryer Operation Decal DC-889 Decal DC-972 Decal DC-1227 Decal DC-973 USE Caution in the Operation of this Equipment PNEG-951 Control Panel Switch Panel Layout Drying Mode Switch Control Power SwitchLoad Auger Switch FAN SwitchOutside Light Switch Moisture Control SwitchRUN Switch Stop SwitchSetup Button Delay Button Screens ButtonOut of Grain Time Set Out of Grain Meter Roll SP Avg View Grain TempsUser Hour Meter DRY Button Help ButtonCool Button Unload ButtonStats Button PNEG-951 Dryer Pre Season Checks Inspect the Metering Rolls Electrical PowerRUN Button Fuel CheckUnload ONE Speed Operation Load AugerUnload TWO Speed Operation Metering Roll OperationBurner Safety FAN SwitchesBurner Test Fire Meter Roll 2 Speed DisplayEmergency Dryer Shutdown Dryer ShutdownPNEG-951 Dryer Startup and Operation Timer and Delay Settings Initial Setup ParametersFan and Auger Delays Dryer ShutdownLoad Delay OUT of Grain TMR position Unload Delay Drying mode switch is in the Continuous position Setting Up The Temperature Set PointsStartup Startup ProcedureFull Heat-Continuous Flow Operation Continuous Flow Drying ModeDry and Cool-Continuous Flow Operation Continuous-Batch Operation Staged Batch Drying ModePNEG-951 Dry Timer Main Display Screen Operating Display ScreensPNEG-951 Safety Circuit Shutdown Messages Air Switch x Stuck FAN and Heater Generated ErrorsFan x Loss of Airflow Fan x No AirflowGrain Temp Short Housing x High LimitGrain x Overheat Ignition FailureMotor Overload Illegal FlamePlenum Temp Open Plenum Temp ShortVapor x High Limit INPUT/OUTPUT Generated ErrorsAir System Failure Aux Load OverloadLoad Motor Overload Grain Discharge WarningMeter Rolls Failed Out of GrainUser Safety Master Display Generated ErrorsCont-Batch Mode Chng Unload Motor OverloadNetwork Failed Mast Network Failed I/OService and Maintanance Lubrication Procedure Seasonal Inspection and ServiceFAN Blade Removal and Installation FAN Removaland Installation FAN Motor Removal Heater Parts Removal and InstallationMain Controls Meter Roll ServicingHOW to Clear a Jammed Metering Roll Trouble Analysis Procedure PNEG-951 PNEG-951 PNEG-951 PNEG-951 Special Setup Screens Meter Roll Disable AIR Switch TestingMeter Roll Reverse Select Unload Method Reverse timeSelect Dryer Address Attempt to RefillModel Number FAN/HEATER Select Temperature ScaleSET Time & Date Possible reasons for using On/Off burnerContrast Adjustment PNEG-951 Drying Charts Series Dryers Continuous Dry & Cool Staged Batch Continuous Full Heat Continuous Dry & Cool Staged Batch PNEG-951 Technical Reference Control Panel Jumper Wiring Control Panel Internal Wiring PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 PNEG-951 Lower Control BOX Back Panelwiring Network FAN/HEATER Interface FAN Computer Pinouts FAN Control BOX Upper Terminal Strip Upper Back Panel Control Wiring 100 PNEG-951 PNEG-951 101 GSI Group, Inc 1004 E. Illinois St Assumption, IL Phone Fax