Greenheck Fan 470656 manual Installation of Gas Piping, Determine the Supply Gas Requirements

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1/8 in. Plugged Tap
6 in. Trap
Supply Gas Line
From
Gas
Supply
Ground Joint Union
Gas Cock
To
Controls

Installation of Gas Piping

IMPORTANT

All gas piping must be installed in accordance with the latest edition of the National Fuel Gas Code ANSI/Z223.1 and any local codes that may

1.Determine the Supply Gas Requirements

The unit’s nameplate states the requirements for the gas being supplied to the unit.

Minimum gas pressure for maximum output

apply. In Canada, the equipment shall be installed in accordance with the Installation Code for Gas Burning Appliances and Equipment (CGA B149) and Provincial Regulations for the class. Authorities having jurisdiction should be consulted before installations are made.

IMPORTANT

All piping should be clean and free of any foreign material. Foreign material entering the gas train can cause damage.

Warning

MAX BTU/HR

 

 

BTU/H MAX

 

 

 

 

 

 

 

 

 

 

NORMAL MANIFOLD

 

 

PRESSURE

 

“W.C.

PRESSION DÕADMISSION

 

 

 

NORMALE

 

 

 

 

 

 

 

 

 

 

MIN GAS

 

 

PRESSURE

 

“W.C.

PRESSION DE GAZ

 

 

 

 

 

 

 

 

 

 

 

 

 

“W.C.

 

 

 

 

 

 

 

 

TYPE OF GAS

 

 

NATURE DU GAZ

 

 

 

 

 

 

 

 

 

AGAINST

EQUIPPED FOR

 

 

 

 

SCFM

 

CONCU POUR

 

 

CONTE

 

 

 

 

MIN BTU/HR

BTU/H MIN

MIN GAS PRESSURE

FOR MAX OUTPUT

PRESSION DE GAZ MIN

POUR PUISSANCE MAX

MAX GAS

PRESSURE“W.C.

PRESSION DE GAZ MAX

PSI

DESIGN ΔT

ΔT NORMALE

F

EXTERNAL STATIC PRESSURE

“W.C.

PRESSION STATIQUE EXTERIEURE

All components of this or any other gas fired heating unit must be leak tested prior to placing the unit into operation. A soap and water solution should be used to perform this test. NEVER test for gas leaks with an open flame.

IMPORTANT

Do NOT connect the unit to gas types other than what is specified and do NOT connect the unit to gas pressures that are outside of the pressure range shown on the label.

Warning

When leak testing pressures equal to or less than 14 in. wg (3.5 kPa), first close the field-installed shutoff valve to isolate the unit from the gas supply line.

Note

When connecting the gas supply, the length of the run must be considered in determining the pipe size to avoid excessive pressure drop. Refer to a Gas Engineer’s Handbook for gas pipe capacities.

Note

Each furnace has a single 3/4-inch connection.

®

Type of gas

Maximum gas pressure

Indirect Gas Nameplate

2. Install Additional Regulator if Required

When the supply gas pressure exceeds the maximum gas pressure shown on the unit’s nameplate, an

additional regulator (by others) is required to reduce

the pressure. The

 

 

 

 

Supply Gas Pressure Range

regulator must have a

(in. wg)

listed leak limiting device

 

 

Minimum

Maximum

or it must be

 

vented to the

Natural

6

14

 

 

 

LP

10

14

outdoors.

3. Connect the Supply Gas Line

A manual shut off valve (gas cock), 1/8 inch plugged test port and 6 inch drip leg must be installed prior to the gas train. The valve and the test port must be accessible for the connection of a test gauge. Supply gas

connections must be made by

a qualified installer and are not

furnished by manufacturer.

4. Test the System for Leaks

Check both the supply lines and the factory piping for leaks. Apply a soap and water solution to all piping and watch for bubbling which indicates a leak.

Warning

NEVER test for a gas leak with an open flame.

Warning

The factory piping has been checked for leaks, but should be rechecked due to shipping and installation.

Model IG / IGX Make-Up Air 17

Image 17
Contents General Safety Information Installation, Operation and Maintenance ManualReceiving Inspection and Maintenance during StorageHandling StorageClearance to Combustibles / Service Clearances Table of ContentsInstallation of Arrangement DB / HZ Installation of Indoor UnitInstall Combination Curb Adaptor Installation of Roof Mounted Unit Arrangement DBCInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Supply Unit Install Exhaust FanInstall Exhaust Options Installation of Venting for Outdoor Units Installation of Evaporative Cooling Module optionalVenting Methods Installation of Venting for Indoor UnitsStandard Indoor Venting Separated Combustion Concentric VentingVent Pipe Diameter Installation of Standard Indoor VentingInstalling Exhaust Vent Pipe Concentric Venting Horizontal Installation of Concentric Venting GeneralConcentric Venting Vertical Intake END Seal Wall Openings Installation of Two Pipe Venting HorizontalSeal Roof Penetration Installation of Two Pipe Venting VerticalInstallation Electrical Wiring Install Economizer Sensors optional Wire the Evaporative Cooler optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstall Additional Regulator if Required Installation of Gas PipingDetermine the Supply Gas Requirements Connect the Supply Gas LineInstall the Water Supply Line Installation Evaporative Cooler Piping optionalInstall the Drain Line Check/Adjust Water LevelInstall Normally Closed Supply Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation Direct Expansion DX Coil Piping optional Installation of Water WizardWire the Solenoids Wire the Temperature SensorMount the Remote Sensing Bulb By Others Install Suction LineCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Building Pressure Control optional Installation of Chilled Water Coil Piping optionalStart-Up Blower Set-up Optional Components Start-Up Furnaces all units Reset the Temperature SettingStart-Up Single Stage Control Send Unit to High FireStart-Up 81 Staged Control Start-Up 21 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Discharge Air Temperature Setting Access the Setpoints MenuEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting Start-Up 21 Electronic Modulation High Fire AdjustmentCheck the Low Fire Manifold Pressures Exit High Fire ModeStart-Up 41 Electronic Modulation Access the Setpoints Menu Start-Up Economizer optional Verify Sensor InstallationSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Building Pressure Control External Signal a variableCheck Operation VAV Units optional Recirculation Operation Check Operation Recirculating Units optionalBuilding Pressure Control a Damper actuator may take a fewExhaust Fan Contact S1 Manually Closed optional Sequence of Operation Staged SequenceSequence of Operation 21 Modulation Sequence Outside Air Temperature OAt Discharge Air Temperature dtSSequence of Operation Modulation Sequence Operation Modulation Staged ControllerProgram Revision Number Sequence of Operation 41 Electronic ModulationOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Staging Control Sequence of Operation Sequence of Operation Staged ControlFollowing are the green LED codes of operation Operation and Errors Ignition ControllerOption EC-3 Differential Temperature Control Option EC-1 Outside Air Temperature ReferenceOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceBlower Does Not Operate TroubleshootingMotor Over Amps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Improper manifold pressure Single or 21 Stage Furnace Will Not LightModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Water Blows through Evaporative Cooler Evaporative Cooler does not Operate Recirculating pumpWater Wizard Improper Water Supply Adjust the Manual Supply ValveAdjust the On Time Factor Belt Drives Maintenance RoutineSnow Accumulation WheelsFilters MotorsChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IGX Venting Connection Location Reference Model IG Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Performance Table Reference Performance TableStart-Up Checklist Reference Start-Up ChecklistWarranty Maintenance Log