Greenheck Fan 470656 Installation of Water Wizard, Wire the Solenoids, Verify Nozzle Placement

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Installation of Water Wizard™,

continued

To Media
Pressure Gauge	Factory
	Factory
	Installed
Sump Drain
Manual Supply Valve

Roof Line

		Supply Solenoid
		(normally closed)
		Supply Line Drain Solenoid	Field
	Trap	Supply Line Drain Solenoid	Installed
	Trap	(normally open)	Installed

Water Wizard™ Installation

3. Wire the Solenoid(s)

Wire the supply line solenoid and drain solenoid as shown on the unit’s wiring diagram in the control center.

4. Wire the Temperature Sensor

If the evaporative cooler shipped separate from the unit, the temperature sensor must be wired. The sensor wire is bundled inside the discharge end of the evaporative cooler. Wire the sensor wire to terminals AI2 and AIC on the terminal strip in the unit’s control center.

Note

The Water Wizard™ start-up must be completed for proper performance.

Installation - Direct Expansion (DX) Coil Piping (optional)

Important

Guidelines for the installation of direct expansion cooling coils have been provided to ensure proper performance and longevity of the coils. These are general guidelines that may have to be tailored to meet the specific requirements of any one job. As always, a qualified party or individual should perform the installation and maintenance of any coil. Protective equipment such as safety glasses, steel toe boots and gloves are recommended during the installation and maintenance of the coil.

Important

All field-brazing and welding should be performed using high quality materials and an inert gas purge (such as nitrogen) to reduce oxidation of the internal surface of the coil.

Important

All field-piping must be self-supporting and flexible enough to allow for the thermal expansion of the coil.

1.Locate the Distributor(s) by Removing the Distributor Access Panel

Distributor Access Panel

Thermal

(by others)

(by others)

Installation with Hot Gas Bypass

2. Verify Nozzle Placement

Inspect the refrigerant distributor and verify that the nozzle is in place. The nozzle is generally held in place by a retaining ring or is an integral part of the distributor itself.

Retainer	Nozzle Distributor
Ring

Nozzle Placement

20Model IG / IGX Make-Up Air

®

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Contents Installation, Operation and Maintenance Manual General Safety InformationInspection and Maintenance during Storage ReceivingHandling StorageTable of Contents Clearance to Combustibles / Service ClearancesInstallation of Indoor Unit Installation of Arrangement DB / HZInstallation of Roof Mounted Unit Arrangement DBC Install Combination Curb AdaptorInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Supply Unit Install Exhaust FanInstall Exhaust Options Installation of Evaporative Cooling Module optional Installation of Venting for Outdoor UnitsInstallation of Venting for Indoor Units Venting MethodsStandard Indoor Venting Separated Combustion Concentric VentingVent Pipe Diameter Installation of Standard Indoor VentingInstalling Exhaust Vent Pipe Installation of Concentric Venting General Concentric Venting HorizontalConcentric Venting Vertical Intake END Installation of Two Pipe Venting Horizontal Seal Wall OpeningsInstallation of Two Pipe Venting Vertical Seal Roof PenetrationInstallation Electrical Wiring Wire the Evaporative Cooler optional Install Economizer Sensors optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstallation of Gas Piping Install Additional Regulator if RequiredDetermine the Supply Gas Requirements Connect the Supply Gas LineInstallation Evaporative Cooler Piping optional Install the Water Supply LineInstall the Drain Line Check/Adjust Water LevelInstallation of Water WizardTM optional Install Normally Closed Supply Line/ SolenoidInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation of Water Wizard Installation Direct Expansion DX Coil Piping optionalWire the Solenoids Wire the Temperature SensorInstall Suction Line Mount the Remote Sensing Bulb By OthersCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Chilled Water Coil Piping optional Installation of Building Pressure Control optionalStart-Up Blower Set-up Optional Components Reset the Temperature Setting Start-Up Furnaces all unitsStart-Up Single Stage Control Send Unit to High FireStart-Up 21 Staged Control Start-Up 81 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Setpoints Menu Access the Discharge Air Temperature SettingEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting High Fire Adjustment Start-Up 21 Electronic ModulationCheck the Low Fire Manifold Pressures Exit High Fire ModeStart-Up 41 Electronic Modulation Access the Setpoints Menu Verify Sensor Installation Start-Up Economizer optionalSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Building Pressure Control External Signal a variableCheck Operation VAV Units optional Check Operation Recirculating Units optional Recirculation OperationBuilding Pressure Control a Damper actuator may take a fewSequence of Operation Staged Sequence Exhaust Fan Contact S1 Manually Closed optionalSequence of Operation 21 Modulation Sequence Discharge Air Temperature dtS Outside Air Temperature OAtSequence of Operation Modulation Sequence Operation Modulation Staged ControllerSequence of Operation 41 Electronic Modulation Program Revision NumberOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Sequence of Operation Staged Control Staging Control Sequence of OperationOperation and Errors Ignition Controller Following are the green LED codes of operationOption EC-1 Outside Air Temperature Reference Option EC-3 Differential Temperature ControlOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceTroubleshooting Blower Does Not OperateMotor Over Amps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Single or 21 Stage Furnace Will Not Light Improper manifold pressureModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Evaporative Cooler does not Operate Recirculating pump Water Blows through Evaporative CoolerWater Wizard Improper Water Supply Adjust the Manual Supply ValveAdjust the On Time Factor Maintenance Routine Belt DrivesSnow Accumulation WheelsMotors FiltersChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IG Venting Connection Location Reference Model IGX Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Reference Performance Table Performance TableReference Start-Up Checklist Start-Up ChecklistMaintenance Log Warranty