Greenheck Fan 470656 manual Manifold Gas Pressure Test Port Staged Inch Gas Supply

Page 68

Reference - Model IGX (Single or 2 Stage)

Reference - Model IGX (8:1 Staged)

5	5
1	2
6		3
	4
7
	9	8

Manifold

Gas Pressure

Test Port

Staged	3/4 inch
Staged	Gas Supply
Gas Valve	Connection

7	5	8 9
7
1	2
7	3
	4
	6	10
		10
	11

Small Manifold

Gas Pressure

Test Port

Large Manifold

Staged

Gas Valve

Gas Pressure

Test Port

3/4 inch Gas Supply Connection

note

This is a typical furnace control center, the control center in your unit may be different. Reference the ladder diagram on the inside of the control center door for a unit specific wiring diagram.

1.Low Voltage Transformer - Provides low voltage to the ignition controller.

2.Low Voltage Transformer - Provides low voltage to the ignition stage controller.

3.Control Terminal Block - Provides wiring access to heat controls.

4.Control Terminal Block - Provides wiring access to heat/combustion blower controls.

5.Stage Controller - Provides single or two stages of furnace control based on discharge air temperature set point.

6.Ignition Controller - Controls the ignition of the furnace. Maintains safe operation of the furnace.

7.Combustion Blower Contact - Passes power to the combustion blower.

8.Airflow Switch - Monitors the airflow inside the heat exchanger to ensure proper combustion airflow.

9.High Fire Relay - Allows furnace to ignite on high fire.

note

This is a typical furnace control center, the control center in your unit may be different. Reference the ladder diagram on the inside of the control center door for a unit specific wiring diagram.

1.Low Voltage Transformer - Provides low voltage to the staged controller.

2.Low Voltage Transformer - Provides low voltage to the ignition controllers.

3.Control Terminal Block - Provides wiring access to controls.

4.Control Terminal Block - Provides wiring access to controls.

5.Input Converter - Receives and converts signal from Building Management Systems (BMS).

6.Stage Controller - Provides eight stages of control based on discharge temperature set point.

7.Ignition Controllers - Controls the ignition of the furnace. Maintains safe operation of the furnace.

8.Contactor Relay - Allows power to pass to the combustion blower contact.

9.Air Proving Switch Relay - Functions as a relay for the pressure switch.

10.Combustion Blower Contact - Passes power to the combustion blower.

11.Airflow Switch - Monitors the airflow inside the heat exchanger.

68 Model IG / IGX Make-Up Air

®

Image 68

Contents Installation, Operation and Maintenance Manual General Safety InformationInspection and Maintenance during Storage ReceivingHandling StorageTable of Contents Clearance to Combustibles / Service ClearancesInstallation of Indoor Unit Installation of Arrangement DB / HZInstallation of Roof Mounted Unit Arrangement DBC Install Combination Curb AdaptorInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Supply Unit Install Exhaust FanInstall Exhaust Options Installation of Evaporative Cooling Module optional Installation of Venting for Outdoor UnitsInstallation of Venting for Indoor Units Venting MethodsStandard Indoor Venting Separated Combustion Concentric VentingVent Pipe Diameter Installation of Standard Indoor VentingInstalling Exhaust Vent Pipe Installation of Concentric Venting General Concentric Venting HorizontalConcentric Venting Vertical Intake END Installation of Two Pipe Venting Horizontal Seal Wall OpeningsInstallation of Two Pipe Venting Vertical Seal Roof PenetrationInstallation Electrical Wiring Wire the Evaporative Cooler optional Install Economizer Sensors optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstallation of Gas Piping Install Additional Regulator if RequiredDetermine the Supply Gas Requirements Connect the Supply Gas LineInstallation Evaporative Cooler Piping optional Install the Water Supply LineInstall the Drain Line Check/Adjust Water LevelInstallation of Water WizardTM optional Install Normally Closed Supply Line/ SolenoidInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation of Water Wizard Installation Direct Expansion DX Coil Piping optionalWire the Solenoids Wire the Temperature SensorInstall Suction Line Mount the Remote Sensing Bulb By OthersCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Chilled Water Coil Piping optional Installation of Building Pressure Control optionalStart-Up Blower Set-up Optional Components Reset the Temperature Setting Start-Up Furnaces all unitsStart-Up Single Stage Control Send Unit to High FireStart-Up 21 Staged Control Start-Up 81 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Setpoints Menu Access the Discharge Air Temperature SettingEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting High Fire Adjustment Start-Up 21 Electronic ModulationCheck the Low Fire Manifold Pressures Exit High Fire ModeStart-Up 41 Electronic Modulation Access the Setpoints Menu Verify Sensor Installation Start-Up Economizer optionalSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Building Pressure Control External Signal a variableCheck Operation VAV Units optional Check Operation Recirculating Units optional Recirculation OperationBuilding Pressure Control a Damper actuator may take a fewSequence of Operation Staged Sequence Exhaust Fan Contact S1 Manually Closed optionalSequence of Operation 21 Modulation Sequence Discharge Air Temperature dtS Outside Air Temperature OAtSequence of Operation Modulation Sequence Operation Modulation Staged ControllerSequence of Operation 41 Electronic Modulation Program Revision NumberOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Sequence of Operation Staged Control Staging Control Sequence of OperationOperation and Errors Ignition Controller Following are the green LED codes of operationOption EC-1 Outside Air Temperature Reference Option EC-3 Differential Temperature ControlOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceTroubleshooting Blower Does Not OperateMotor Over Amps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Single or 21 Stage Furnace Will Not Light Improper manifold pressureModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Evaporative Cooler does not Operate Recirculating pump Water Blows through Evaporative CoolerWater Wizard Improper Water Supply Adjust the Manual Supply ValveAdjust the On Time Factor Maintenance Routine Belt DrivesSnow Accumulation WheelsMotors FiltersChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IG Venting Connection Location Reference Model IGX Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Reference Performance Table Performance TableReference Start-Up Checklist Start-Up ChecklistMaintenance Log Warranty