Greenheck Fan 470656 Installation of Roof Mounted Unit Arrangement DBC, Seal Weatherhood Seam

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NOTE

The use of all lifting lugs and a set of spreader bars is mandatory when lifting the unit.

NOTE

Some units come with the weatherhood attached and step 5 may not apply.

2. Install Combination Curb Adaptor

Install combination curb adaptor over curb, use wood screws to lag in place. Locate extension so the tall louvered side is over the exhaust opening, as shown in illustration. Caulk extension to combination curb adaptor. Fasten extension to curb adaptor with #12 sheet metal screws (field provided).

5. Assemble and Attach Weatherhood

The weatherhood can now be assembled and attached to the unit. Detailed assembly instructions can be found with the weatherhood. If the optional evaporative cooling module was selected, this step does not apply, refer to the installation instructions for the Optional Evaporative Cooling Module section, page 7.

6. Seal Weatherhood Seam

Using an appropriate sealant, seal the seam between the weatherhood and the unit.

Exhaust

Supply

Combination Extension

3. Install Ductwork

1 inch Inside Flange

Complete Rooftop Installation

Installation of Roof Mounted Unit Arrangement DBC

1. Install Curb/Equipment Support(s)

Position curb/equipment support(s) on the roof (reference the CAPS submittal for placement of curb/ equipment support(s) in relation to the unit). Verify that all unit supports are level, shim if necessary. Attach curb to roof and flash into place. Attach the equipment support(s) to the roof, remove metal cover, flash to wooden nailer and reinstall cover.

Roof Curb

Metal Cover

Equipment

Support

Roof Curb and Equipment Support

NOTE

Refer to Outdoor Venting instructions when locating the unit.

®

Good duct practices should be followed for all ductwork. All ductwork should be installed in accordance with SMACNA and AMCA guidelines, NFPA 96 and any local codes. Reference the CAPS submittal for ductwork size and location.

Exhaust

Ductwork by Others

Supply

Ductwork by Others

Ductwork

NOTE

The use of a duct adapter is recommended on a downblast (DBC) arrangement to align the ductwork with the supply unit. The duct adapter is only a guide and is not to be used as support for the ductwork.

Model IG / IGX Make-Up Air 5

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Contents General Safety Information Installation, Operation and Maintenance ManualReceiving Inspection and Maintenance during StorageHandling StorageClearance to Combustibles / Service Clearances Table of ContentsInstallation of Arrangement DB / HZ Installation of Indoor UnitInstall Combination Curb Adaptor Installation of Roof Mounted Unit Arrangement DBCInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Supply Unit Install Exhaust FanInstall Exhaust Options Installation of Venting for Outdoor Units Installation of Evaporative Cooling Module optionalVenting Methods Installation of Venting for Indoor UnitsStandard Indoor Venting Separated Combustion Concentric VentingVent Pipe Diameter Installation of Standard Indoor VentingInstalling Exhaust Vent Pipe Concentric Venting Horizontal Installation of Concentric Venting GeneralConcentric Venting Vertical Intake END Seal Wall Openings Installation of Two Pipe Venting HorizontalSeal Roof Penetration Installation of Two Pipe Venting VerticalInstallation Electrical Wiring Install Economizer Sensors optional Wire the Evaporative Cooler optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstall Additional Regulator if Required Installation of Gas PipingDetermine the Supply Gas Requirements Connect the Supply Gas LineInstall the Water Supply Line Installation Evaporative Cooler Piping optionalInstall the Drain Line Check/Adjust Water LevelInstall Normally Closed Supply Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation Direct Expansion DX Coil Piping optional Installation of Water WizardWire the Solenoids Wire the Temperature SensorMount the Remote Sensing Bulb By Others Install Suction LineCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Building Pressure Control optional Installation of Chilled Water Coil Piping optionalStart-Up Blower Set-up Optional Components Start-Up Furnaces all units Reset the Temperature SettingStart-Up Single Stage Control Send Unit to High FireStart-Up 81 Staged Control Start-Up 21 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Discharge Air Temperature Setting Access the Setpoints MenuEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting Start-Up 21 Electronic Modulation High Fire AdjustmentCheck the Low Fire Manifold Pressures Exit High Fire ModeStart-Up 41 Electronic Modulation Access the Setpoints Menu Start-Up Economizer optional Verify Sensor InstallationSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Building Pressure Control External Signal a variableCheck Operation VAV Units optional Recirculation Operation Check Operation Recirculating Units optionalBuilding Pressure Control a Damper actuator may take a fewExhaust Fan Contact S1 Manually Closed optional Sequence of Operation Staged SequenceSequence of Operation 21 Modulation Sequence Outside Air Temperature OAt Discharge Air Temperature dtSSequence of Operation Modulation Sequence Operation Modulation Staged ControllerProgram Revision Number Sequence of Operation 41 Electronic ModulationOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Staging Control Sequence of Operation Sequence of Operation Staged ControlFollowing are the green LED codes of operation Operation and Errors Ignition ControllerOption EC-3 Differential Temperature Control Option EC-1 Outside Air Temperature ReferenceOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceBlower Does Not Operate TroubleshootingMotor Over Amps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Improper manifold pressure Single or 21 Stage Furnace Will Not LightModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Water Blows through Evaporative Cooler Evaporative Cooler does not Operate Recirculating pumpWater Wizard Improper Water Supply Adjust the Manual Supply ValveAdjust the On Time Factor Belt Drives Maintenance RoutineSnow Accumulation WheelsFilters MotorsChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IGX Venting Connection Location Reference Model IG Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Performance Table Reference Performance TableStart-Up Checklist Reference Start-Up ChecklistWarranty Maintenance Log