Greenheck Fan 470656 manual Start-Up Furnaces all units, Start-Up Single Stage Control

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Start-Up - Furnaces (all units)

important

For the unit to function properly, all stage or modulation valves must be set for high and low fire.

Note

There are five furnace control options available. Be sure to refer to the specific instructions for your control type.

important

Multi furnace units may use a combination of the available control options. Each furnace must be set- up per the specific instructions for its control type.

important

Multi furnace units will use one stage or electronic modulation controller per unit and one or two ignition controller(s) per furnace. Each furnace will have its own gas valve(s). Each valve must be set for high and low fire.

Note

To force the unit to light for set-up purposes, the heat switch must be closed or jumpered out. See the Ladder Diagram on the inside of the control center door for proper terminals to jumper out.

Note

If the unit is equipped with an independent inlet air sensor (not incorporated into the stage or modulation controller), the unit will not light unless the outside air temperature is less than the inlet air sensor setting. If the outside air is greater than the inlet air sensor setting, turn the setting to its maximum position. When set-up is complete, reset the inlet air sensor to the proper temperature. If the unit is equipped with a stage or electronic modulation controller that includes an inlet air sensor function, the inlet air sensor will be overridden when the unit is forced to high fire.

®

Available Control Options

Single Furnace Units

1:1 Staged

one 1-stage furnace

2:1 Staged

one 2-stage furnace

 

 

8:1 Staged

one 8-stage furnace

 

 

2:1 Electronic

one 2:1 modulating furnace

Modulation

 

4:1 Electronic

one 4:1 modulating furnace

Modulation

 

Two Furnace Units

 

 

1:1 Staged

two independent 1-stage furnaces

2:1 Staged

two independent 1-stage furnaces

4:1 Staged

two independent 2-stage furnaces

 

 

16:1 Staged

one 8-stage and

one 1-stage furnace

 

8:1 Electronic

one 4:1 modulating and

Modulation

one 2-stage furnace

Three Furnace Units

 

 

1:1 Staged

three independent 1-stage furnaces

3:1 Staged

three independent 1-stage furnaces

6:1 Staged

three independent 2-stage furnaces

 

 

24:1 Staged

one 8-stage and

two 1-stage furnaces

 

12:1 Electronic

one 4:1 modulating,

one 2-stage and

Modulation

one 1-stage furnace

 

Start-Up - Single Stage Control

1. Send Unit to High Fire

Send the unit to high fire by setting the temperature selector to

its maximum setting.Temperature

Selector

2.Check the High Fire Manifold Pressure

Using a manometer, measure the burner manifold pressure at the manifold pressure test port. Refer to the Gas Train Layout in the Reference section for the test port location.

The pressure on high fire

 

 

Single Stage Manifold

should be 3-1/2 in. wg for

Pressure (in. wg)

natural gas and

 

 

 

 

 

Natural Gas

LP

10 in. wg for

 

 

 

 

 

 

 

High Fire

3-1/2

10

LP gas.

 

If needed, use the

 

 

 

high fire adjustment

 

 

High Fire

screw on the staged gas

 

 

Adjustment

valve to adjust the high

 

 

fire manifold pressure.

 

 

 

Counterclockwise rotation

 

 

will decrease the gas

 

 

 

pressure and clockwise

 

 

rotation will increase the

 

 

gas pressure.

 

 

 

3. Reset the Temperature Setting

Reset the temperature setting on the temperature selector to the desired setting.

Model IG / IGX Make-Up Air 25

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Contents General Safety Information Installation, Operation and Maintenance ManualReceiving Inspection and Maintenance during StorageHandling StorageClearance to Combustibles / Service Clearances Table of ContentsInstallation of Arrangement DB / HZ Installation of Indoor UnitInstall Combination Curb Adaptor Installation of Roof Mounted Unit Arrangement DBCInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Exhaust Options Install Exhaust FanInstall Supply Unit Installation of Venting for Outdoor Units Installation of Evaporative Cooling Module optionalVenting Methods Installation of Venting for Indoor UnitsStandard Indoor Venting Separated Combustion Concentric VentingInstalling Exhaust Vent Pipe Installation of Standard Indoor VentingVent Pipe Diameter Concentric Venting Horizontal Installation of Concentric Venting GeneralConcentric Venting Vertical Intake END Seal Wall Openings Installation of Two Pipe Venting HorizontalSeal Roof Penetration Installation of Two Pipe Venting VerticalInstallation Electrical Wiring Install Economizer Sensors optional Wire the Evaporative Cooler optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstall Additional Regulator if Required Installation of Gas PipingDetermine the Supply Gas Requirements Connect the Supply Gas LineInstall the Water Supply Line Installation Evaporative Cooler Piping optionalInstall the Drain Line Check/Adjust Water LevelInstall Normally Closed Supply Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation Direct Expansion DX Coil Piping optional Installation of Water WizardWire the Solenoids Wire the Temperature SensorMount the Remote Sensing Bulb By Others Install Suction LineCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Building Pressure Control optional Installation of Chilled Water Coil Piping optionalStart-Up Blower Set-up Optional Components Start-Up Furnaces all units Reset the Temperature SettingStart-Up Single Stage Control Send Unit to High FireStart-Up 81 Staged Control Start-Up 21 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Discharge Air Temperature Setting Access the Setpoints MenuEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting Start-Up 21 Electronic Modulation High Fire AdjustmentStart-Up 41 Electronic Modulation Exit High Fire ModeCheck the Low Fire Manifold Pressures Access the Setpoints Menu Start-Up Economizer optional Verify Sensor InstallationSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Check Operation VAV Units optional External Signal a variableBuilding Pressure Control Recirculation Operation Check Operation Recirculating Units optionalBuilding Pressure Control a Damper actuator may take a fewExhaust Fan Contact S1 Manually Closed optional Sequence of Operation Staged SequenceSequence of Operation 21 Modulation Sequence Outside Air Temperature OAt Discharge Air Temperature dtSSequence of Operation Modulation Sequence Operation Modulation Staged ControllerProgram Revision Number Sequence of Operation 41 Electronic ModulationOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Staging Control Sequence of Operation Sequence of Operation Staged ControlFollowing are the green LED codes of operation Operation and Errors Ignition ControllerOption EC-3 Differential Temperature Control Option EC-1 Outside Air Temperature ReferenceOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceBlower Does Not Operate TroubleshootingMotor Over Amps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Improper manifold pressure Single or 21 Stage Furnace Will Not LightModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Water Blows through Evaporative Cooler Evaporative Cooler does not Operate Recirculating pumpAdjust the On Time Factor Adjust the Manual Supply ValveWater Wizard Improper Water Supply Belt Drives Maintenance RoutineSnow Accumulation WheelsFilters MotorsChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IGX Venting Connection Location Reference Model IG Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Performance Table Reference Performance TableStart-Up Checklist Reference Start-Up ChecklistWarranty Maintenance Log