Greenheck Fan 470656 manual Start-Up Blower

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Voltage, Hertz, Phase

Start-Up - Blower

Refer to the Start-Up Checklist in the Reference Section Before Proceeding Further!

Pre Start-Up Check

Rotate the fan wheel by hand and make sure no parts are rubbing. Check the V-belt drive for proper alignment and tension (a guide for proper belt tension and alignment is provided in the Belt Maintenance section). Check fasteners, set screws, and locking collars on the fan, bearings, drive, motor base, and accessories for tightness.

warning

Disconnect and lock-out all power and gas before performing any maintenance or service to the unit. Failure to do so could result in serious injury or death and damage to equipment.

SPECIAL TOOLS REQUIRED

Voltage Meter (with wire probes)

Amperage Meter

Micro Amp Meter

Pressure Gauges – (refrigerant)

Tachometer

Thermometer

Incline manometer or equivalent

Warning

Check the housing, blower, and ductwork for any foreign objects before running the blower.

Note

To reverse the rotation on three phase units, disconnect and lock-out the power, then interchange any two power leads.

Note

To reverse the rotation on single phase units, disconnect and lock-out the power, then rewire the motor per the manufacturer’s instructions.

Important

If the blower is rotating in the wrong direction, the unit will move some air, but will not perform as designed. Be sure to perform a visual inspection to guarantee the correct blower rotation.

3. Check for Vibration

Check for unusual noise, vibration or overheating of the bearings. Reference the Troubleshooting section for corrective actions.

Important

Excessive vibration may be experienced during the initial start-up. Left unchecked, it can cause a multitude of problems including structural and/or component failure.

Important

Generally, fan vibration and noise is transmitted to other parts of the building by the ductwork. To minimize this undesirable effect, the use of heavy canvas duct connectors is recommended.

1. Check the Voltage

Before starting the unit, compare the supplied voltage, hertz, and phase with the unit and motor’s nameplate information.

VOLTS

 

HZ

 

PH

SUP HP

MCA

 

MOP

Unit’s Total MCA

Electrical Nameplate

2. Check the Blower Rotation

Open the blower access

 

 

 

door and run the blower

 

 

io

 

 

 

n

 

 

 

t

momentarily to determine the

 

a

 

o

 

 

R

t

 

rotation.

 

 

 

 

 

Arrows are placed on the

 

 

 

blower scroll to indicate the

 

 

Blower

proper direction or reference

 

 

Housing

 

 

 

the example shown.

Blower Rotation

4. Motor Check

Measure the motor’s voltage, amps and RPM. Compare to the specifications. Motor amps can be reduced by lowering the motor RPM or increasing system static pressure.

Important

Additional starters and overloads may be provided in the make-up air control center for optional exhaust blowers. Any additional overloads must be checked for proper voltage, amps and RPMs.

5. Air Volume Measurement & Check

Measure the unit’s air volume (CFM) and compare it with its rated air volume. If the measured air volume is off, adjust the fan’s RPM by changing/adjusting the drive.

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Model IG / IGX Make-Up Air 23

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Contents General Safety Information Installation, Operation and Maintenance ManualStorage Inspection and Maintenance during StorageReceiving HandlingClearance to Combustibles / Service Clearances Table of ContentsInstallation of Arrangement DB / HZ Installation of Indoor UnitAssemble and Attach Weatherhood Installation of Roof Mounted Unit Arrangement DBCInstall Combination Curb Adaptor Install Curb/Equipment SupportsInstall Supply Unit Install Exhaust FanInstall Exhaust Options Installation of Venting for Outdoor Units Installation of Evaporative Cooling Module optionalSeparated Combustion Concentric Venting Installation of Venting for Indoor UnitsVenting Methods Standard Indoor VentingVent Pipe Diameter Installation of Standard Indoor VentingInstalling Exhaust Vent Pipe Concentric Venting Horizontal Installation of Concentric Venting GeneralConcentric Venting Vertical Intake END Seal Wall Openings Installation of Two Pipe Venting HorizontalSeal Roof Penetration Installation of Two Pipe Venting VerticalInstallation Electrical Wiring Install DDC Interface Optional Wire the Evaporative Cooler optionalInstall Economizer Sensors optional Install Discharge Air Sensor optionalConnect the Supply Gas Line Installation of Gas PipingInstall Additional Regulator if Required Determine the Supply Gas RequirementsCheck/Adjust Water Level Installation Evaporative Cooler Piping optionalInstall the Water Supply Line Install the Drain LineWater Wizard Valves When provided by manufacturer Installation of Water WizardTM optionalInstall Normally Closed Supply Line/ Solenoid Install Normally Open Drain Line/ SolenoidWire the Temperature Sensor Installation of Water WizardInstallation Direct Expansion DX Coil Piping optional Wire the SolenoidsEvacuate and Charge the Coil Install Suction LineMount the Remote Sensing Bulb By Others Check Coil Piping for LeaksInstallation of Building Pressure Control optional Installation of Chilled Water Coil Piping optionalStart-Up Blower Set-up Optional Components Send Unit to High Fire Reset the Temperature SettingStart-Up Furnaces all units Start-Up Single Stage ControlCheck the Low Fire Manifold Pressure Start-Up 21 Staged ControlStart-Up 81 Staged Control Send Unit to Low FireAccess the Inlet Air Sensor Setting Access the Setpoints MenuAccess the Discharge Air Temperature Setting Edit the SettingAccess the Room Override Setting Start-Up 21 Electronic Modulation High Fire AdjustmentCheck the Low Fire Manifold Pressures Exit High Fire ModeStart-Up 41 Electronic Modulation Access the Setpoints Menu Set the Enthalpy Changeover Set Point optional Verify Sensor InstallationStart-Up Economizer optional Set Minimum Outside AirStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Building Pressure Control External Signal a variableCheck Operation VAV Units optional Damper actuator may take a few Check Operation Recirculating Units optionalRecirculation Operation Building Pressure Control aExhaust Fan Contact S1 Manually Closed optional Sequence of Operation Staged SequenceSequence of Operation 21 Modulation Sequence Operation Modulation Staged Controller Discharge Air Temperature dtSOutside Air Temperature OAt Sequence of Operation Modulation SequenceLight Off Blinking Sequence of Operation 41 Electronic ModulationProgram Revision Number Optional Room Override ROtSequence of Operation Electronic Modulation Staging Control Sequence of Operation Sequence of Operation Staged ControlFollowing are the green LED codes of operation Operation and Errors Ignition ControllerOption EC-2 Outside Air Enthalpy Reference Option EC-1 Outside Air Temperature ReferenceOption EC-3 Differential Temperature Control Operation EconomizerBlower Does Not Operate TroubleshootingMotor Over Amps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Improper manifold pressure Single or 21 Stage Furnace Will Not LightModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Water Blows through Evaporative Cooler Evaporative Cooler does not Operate Recirculating pumpWater Wizard Improper Water Supply Adjust the Manual Supply ValveAdjust the On Time Factor Wheels Maintenance RoutineBelt Drives Snow AccumulationEvaporative Coolers MotorsFilters Chilled Water CoilsMaintenance Fall Flushing Coils Reference Model IGX Venting Connection Location Reference Model IG Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Performance Table Reference Performance TableStart-Up Checklist Reference Start-Up ChecklistWarranty Maintenance Log