Greenheck Fan 470656 manual Modulating

Page 66

Reference - Model IG

(4:1 Modulation)

 

 

 

 

 

23

25

 

11

 

 

 

 

 

20

21

 

 

 

12 22 24

5

18

 

 

10

 

 

 

 

 

 

26

 

 

 

 

 

 

 

 

18

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

13

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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17

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9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

note

This is a typical blower control center, the control center in your unit may be different. Reference the ladder diagram on the inside of the control center door for a unit specific wiring diagram.

1.Supply Motor Starter - 24 volt magnetic contacts for starting supply motor.

2.Supply Overload - Provides electronic overload protection to supply motor.

3.Low Voltage Transformer - Provides low voltage to fan/heat/cooling enable controls, modulating furnace controls and optional evaporative cooling controls.

4.Control Terminal Block - Provides wiring access to controls.

5.Fan Relay - Allows power to pass to energize motor starter.

6.Control Terminal Block - Provides wiring access to fan/heat/cooling enable controls.

7.Auxiliary Contact (Optional) - Provides one normally closed and one normally open contact for other equipment.

8.Exhaust Motor Starter (Optional) - 24 volt magnetic contacts for starting exhaust motor.

9.Exhaust Overload (Optional) - Provides electronic overload protection to exhaust motor.

10.Exhaust Fuses (Optional) - Provides proper fusing for exhaust fan motor(s).

11.Building Freeze Protection Timer (Optional) - Prevents the discharge of cold air into the building.

12.Heat Relay - Allows power to pass to heating controls.

13.Low Voltage Transformer - Provides low voltage to the ignition controller.

14.Heating Terminal Block - Provides wiring access to heating controls.

15.Inlet Air Sensor (Optional) - Outdoor air stat that automatically controls the heating and/or cooling based on outdoor air temperature.

16.Modulation Controller - Provides 4:1 modulating turndown control of the furnace.

17.Amplifier - Controls the modulating valve based on the input from the modulation controller settings and the discharge air sensor.

18.Airflow Switch - Monitors the airflow inside the heat exchanger.

19.Ignition Controller - Controls the ignition of the furnace. Maintains safe operation of the furnace.

20.Modulation Controller (Optional) - Provides proper fusing to modulation controller.

21.Transformer Fuse (Optional) - Provides proper fusing to low voltage transformer.

22.Cooling Relay (Optional) - Allows power to pass to cooling controls.

23.Reset Timer (Optional) - Resets cooling system to run a time interval.

24.Auto Drain Relay (Optional) - Assures supply pump does not operate during drain interval. Allows pump to operate in cooling mode.

25.Cooling Timer (Optional) - Allows for automatic draining of the evaporative cooling system based on time schedule.

26.Dirty Filter Switch (Optional) - Monitors filter pressure drop. Turns on indicating light when pressure drop is above field adjustable set point.

Modulating

Gas Pressure Gas Valve

Test Port

Manifold

 

3/4 inch

 

Gas Supply

 

 

 

Staged

Connection

 

 

 

Gas Valve

 

66 Model IG / IGX Make-Up Air

®

Image 66
Contents Installation, Operation and Maintenance Manual General Safety InformationHandling Inspection and Maintenance during StorageReceiving StorageTable of Contents Clearance to Combustibles / Service ClearancesInstallation of Indoor Unit Installation of Arrangement DB / HZInstall Curb/Equipment Supports Installation of Roof Mounted Unit Arrangement DBCInstall Combination Curb Adaptor Assemble and Attach WeatherhoodInstall Exhaust Fan Install Exhaust OptionsInstall Supply Unit Installation of Evaporative Cooling Module optional Installation of Venting for Outdoor UnitsStandard Indoor Venting Installation of Venting for Indoor UnitsVenting Methods Separated Combustion Concentric VentingInstallation of Standard Indoor Venting Installing Exhaust Vent PipeVent Pipe Diameter Installation of Concentric Venting General Concentric Venting HorizontalConcentric Venting Vertical Intake END Installation of Two Pipe Venting Horizontal Seal Wall OpeningsInstallation of Two Pipe Venting Vertical Seal Roof PenetrationInstallation Electrical Wiring Install Discharge Air Sensor optional Wire the Evaporative Cooler optionalInstall Economizer Sensors optional Install DDC Interface OptionalDetermine the Supply Gas Requirements Installation of Gas PipingInstall Additional Regulator if Required Connect the Supply Gas LineInstall the Drain Line Installation Evaporative Cooler Piping optionalInstall the Water Supply Line Check/Adjust Water LevelInstall Normally Open Drain Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Closed Supply Line/ Solenoid Water Wizard Valves When provided by manufacturerWire the Solenoids Installation of Water WizardInstallation Direct Expansion DX Coil Piping optional Wire the Temperature SensorCheck Coil Piping for Leaks Install Suction LineMount the Remote Sensing Bulb By Others Evacuate and Charge the CoilInstallation of Chilled Water Coil Piping optional Installation of Building Pressure Control optionalStart-Up Blower Set-up Optional Components Start-Up Single Stage Control Reset the Temperature SettingStart-Up Furnaces all units Send Unit to High FireSend Unit to Low Fire Start-Up 21 Staged ControlStart-Up 81 Staged Control Check the Low Fire Manifold PressureEdit the Setting Access the Setpoints MenuAccess the Discharge Air Temperature Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting High Fire Adjustment Start-Up 21 Electronic ModulationExit High Fire Mode Start-Up 41 Electronic ModulationCheck the Low Fire Manifold Pressures Access the Setpoints Menu Set Minimum Outside Air Verify Sensor InstallationStart-Up Economizer optional Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional External Signal a variable Check Operation VAV Units optionalBuilding Pressure Control Building Pressure Control a Check Operation Recirculating Units optionalRecirculation Operation Damper actuator may take a fewSequence of Operation Staged Sequence Exhaust Fan Contact S1 Manually Closed optionalSequence of Operation 21 Modulation Sequence Sequence of Operation Modulation Sequence Discharge Air Temperature dtSOutside Air Temperature OAt Operation Modulation Staged ControllerOptional Room Override ROt Sequence of Operation 41 Electronic ModulationProgram Revision Number Light Off BlinkingSequence of Operation Electronic Modulation Sequence of Operation Staged Control Staging Control Sequence of OperationOperation and Errors Ignition Controller Following are the green LED codes of operationOperation Economizer Option EC-1 Outside Air Temperature ReferenceOption EC-3 Differential Temperature Control Option EC-2 Outside Air Enthalpy ReferenceTroubleshooting Blower Does Not OperateMotor Over Amps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Single or 21 Stage Furnace Will Not Light Improper manifold pressureModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Evaporative Cooler does not Operate Recirculating pump Water Blows through Evaporative CoolerAdjust the Manual Supply Valve Adjust the On Time FactorWater Wizard Improper Water Supply Snow Accumulation Maintenance RoutineBelt Drives WheelsChilled Water Coils MotorsFilters Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IG Venting Connection Location Reference Model IGX Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Reference Performance Table Performance TableReference Start-Up Checklist Start-Up ChecklistMaintenance Log Warranty