Greenheck Fan 470656 manual Reference Model IG Modulation

Page 65

Reference - Model IG

(2:1 Modulation)

 

 

 

 

 

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note

This is a typical blower control center, the control center in your unit may be different. Reference the ladder diagram on the inside of the control center door for a unit specific wiring diagram.

1.Supply Motor Starter - 24 volt magnetic contacts for starting supply motor.

2.Supply Overload - Provides electronic overload protection to supply motor.

3.Low Voltage Transformer - Provides low voltage to fan/heat/cooling enable controls, modulating furnace controls and optional evaporative cooling controls.

4.Control Terminal Block - Provides wiring access to controls.

5.Fan Relay - Allows power to pass to energize motor starter.

6.Control Terminal Block - Provides wiring access to fan/heat/cooling enable controls.

7.Auxiliary Contact (Optional) - Provides one normally closed and one normally open contact for other equipment.

8.Exhaust Motor Starter (Optional) - 24 volt magnetic contacts for starting exhaust motor.

9.Exhaust Overload (Optional) - Provides electronic overload protection to exhaust motor.

10.Exhaust Fuses (Optional) - Provides proper fusing for exhaust fan motor(s).

11.Building Freeze Protection Timer (Optional) - Prevents the discharge of cold air into the building.

12.Heat Relay - Allows power to pass to heating controls.

13.Low Voltage Transformer - Provides low voltage to the ignition controller.

14.Heating Terminal Block - Provides wiring access to heating controls.

15.Inlet Air Sensor (Optional) - Outdoor air stat that automatically controls the heating and/or cooling based on outdoor air temperature.

16.Amplifier - Controls the modulating valve based on the input from the temperature selector and the discharge air sensor.

17.Airflow Switch - Monitors the airflow inside the heat exchanger.

18.Temperature Selector - Allows the user to adjust discharge air temperature.

19.Ignition Controller - Controls the ignition of the furnace. Maintains safe operation of the furnace.

20.Evaporative Cooling Fuses (Optional) - Provides proper fusing to evaporative cooling pump and controls.

21.Transformer Fuse (Optional) - Provides proper fusing for evaporative cooling transformer.

22.Cooling Relay (Optional) - Allows power to pass to cooling controls.

23.Reset Timer (Optional) - Resets cooling system to run a time interval.

24.Auto Drain Relay (Optional) - Assures supply pump does not operate during drain interval. Allows pump to operate in cooling mode.

25.Cooling Timer (Optional) - Allows for automatic draining of the evaporative cooling system based on time schedule.

26.Dirty Filter Switch (Optional) - Monitors filter pressure drop. Turns on indicating light when pressure drop is above field adjustable set point.

Gas Pressure

Test Port

3/4 inch

Manifold Gas Supply

Connection

Staged

Gas Valve

Modulating

Gas Valve

®

Model IG / IGX Make-Up Air 65

Image 65
Contents General Safety Information Installation, Operation and Maintenance ManualReceiving Inspection and Maintenance during StorageHandling StorageClearance to Combustibles / Service Clearances Table of ContentsInstallation of Arrangement DB / HZ Installation of Indoor UnitInstall Combination Curb Adaptor Installation of Roof Mounted Unit Arrangement DBCInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Supply Unit Install Exhaust FanInstall Exhaust Options Installation of Venting for Outdoor Units Installation of Evaporative Cooling Module optionalVenting Methods Installation of Venting for Indoor UnitsStandard Indoor Venting Separated Combustion Concentric VentingVent Pipe Diameter Installation of Standard Indoor VentingInstalling Exhaust Vent Pipe Concentric Venting Horizontal Installation of Concentric Venting GeneralConcentric Venting Vertical Intake END Seal Wall Openings Installation of Two Pipe Venting HorizontalSeal Roof Penetration Installation of Two Pipe Venting VerticalInstallation Electrical Wiring Install Economizer Sensors optional Wire the Evaporative Cooler optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstall Additional Regulator if Required Installation of Gas PipingDetermine the Supply Gas Requirements Connect the Supply Gas LineInstall the Water Supply Line Installation Evaporative Cooler Piping optionalInstall the Drain Line Check/Adjust Water LevelInstall Normally Closed Supply Line/ Solenoid Installation of Water WizardTM optionalInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation Direct Expansion DX Coil Piping optional Installation of Water WizardWire the Solenoids Wire the Temperature SensorMount the Remote Sensing Bulb By Others Install Suction LineCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Building Pressure Control optional Installation of Chilled Water Coil Piping optionalStart-Up Blower Set-up Optional Components Start-Up Furnaces all units Reset the Temperature SettingStart-Up Single Stage Control Send Unit to High FireStart-Up 81 Staged Control Start-Up 21 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Discharge Air Temperature Setting Access the Setpoints MenuEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting Start-Up 21 Electronic Modulation High Fire AdjustmentCheck the Low Fire Manifold Pressures Exit High Fire ModeStart-Up 41 Electronic Modulation Access the Setpoints Menu Start-Up Economizer optional Verify Sensor InstallationSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Building Pressure Control External Signal a variableCheck Operation VAV Units optional Recirculation Operation Check Operation Recirculating Units optionalBuilding Pressure Control a Damper actuator may take a fewExhaust Fan Contact S1 Manually Closed optional Sequence of Operation Staged SequenceSequence of Operation 21 Modulation Sequence Outside Air Temperature OAt Discharge Air Temperature dtSSequence of Operation Modulation Sequence Operation Modulation Staged ControllerProgram Revision Number Sequence of Operation 41 Electronic ModulationOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Staging Control Sequence of Operation Sequence of Operation Staged ControlFollowing are the green LED codes of operation Operation and Errors Ignition ControllerOption EC-3 Differential Temperature Control Option EC-1 Outside Air Temperature ReferenceOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceBlower Does Not Operate TroubleshootingMotor Over Amps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Improper manifold pressure Single or 21 Stage Furnace Will Not LightModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Water Blows through Evaporative Cooler Evaporative Cooler does not Operate Recirculating pumpWater Wizard Improper Water Supply Adjust the Manual Supply ValveAdjust the On Time Factor Belt Drives Maintenance RoutineSnow Accumulation WheelsFilters MotorsChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IGX Venting Connection Location Reference Model IG Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Performance Table Reference Performance TableStart-Up Checklist Reference Start-Up ChecklistWarranty Maintenance Log