Greenheck Fan 470656 manual Check Operation VAV Units optional, Building Pressure Control

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BLOWERS
EXHAUST
(OPTIONAL)
SUPPLY
MAIN VALVES
HEAT
DIRTY FILTERS
(OPTIONAL)
Potentiometer
Control

Check Operation - VAV Units (optional)

NOTE

Blower Start-Up, Steps 1-5 should be performed before the blower is run.

NOTE

For maintenance issues associated with variable frequency drives, consult the drive’s manual supplied with the unit. The drives are programmed at the factory and should not need any adjustment during installation and start-up. For kitchen applications, the drive may be located in the kitchen

Building Pressure Control —

a variable frequency drive is controlled according to input from a pressure sensing device.

Turn both knobs to the upper most pressure setting. You may have to remove the outdoor pressure tap tubing. VAV systems should go to maximum speed. Set both knobs at the lowest setting and the VAV systems should go to minimum speed.

Reset the correct pressure limits before starting the unit.

BLOWER

EXHAUST

(OPTIONAL)

SUPPLY

 

 

MAIN VALVES

HEAT

 

 

 

DIRTY FILTERS

75

70

 

80

65

(OPTIONAL)

85

60

 

 

90

55

 

PHOTOHELIC

Building

Pressure Control

or in the unit.

Variable Volume Operation

The variable volume option is recommended when a building’s exhaust volume may vary. This option enables the make-up air volume to track with the exhaust volume, providing only the amount of make- up air required. Control strategies include 2-speed VFD motors and modulating blowers. Before the unit is left in service, the variable volume control system should be tested.

This picture depicts a typical photohelic setting. Typical settings are 0.0 in. wg for the lower pressure setting and 0.10 in. wg for the upper pressure setting. The needle indicates a negative building pressure. During correct operation, the indicating needle will remain between or near the setting needles.

Pressure Indicating

Pressure Setting

Needle

Needles

Pressure Setting Knobs

Photohelic Gauge

2-Speed VFD Motor

A variable frequency drive (VFD) is used on a single speed motor to control air volumes. The VFD is factory-programmed for 2 speed operations. It can be switched to low or high speed from a remote control panel. Turn the fan speed switch on the remote control panel to each position and confirm that the fan speed adjusts accordingly.

External Signal — a variable

frequency drive is controlled according to input from an external 2-10 VDC or 4-20 mA signal (by others).

A 2 VDC or 4 mA signal will send the blower to low speed. The blower will go to maximum speed with a 10 VDC or 20 mA signal.

Variable Kitchen Control — A variable frequency drive is controlled by input from a remote speed control. This unit allows automatic adjustment of make-up air volumes based on varying cooking loads.

Modulating

Potentiometer Control — a variable frequency drive is controlled by input from a remote

speed selector (potentiometer). This

unit allows easy manual adjustment of make-up air volumes. To test

potentiometer operation, turn the

potentiometer to the two extremes. With variable volume, make sure the

fan goes to maximum and minimum speed.

When the potentiometer is at 0, the fan speed will be at its minimum. When the potentiometer is at 100, the fan will be at its maximum speed.

36 Model IG / IGX Make-Up Air

®

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Contents Installation, Operation and Maintenance Manual General Safety InformationInspection and Maintenance during Storage ReceivingHandling StorageTable of Contents Clearance to Combustibles / Service ClearancesInstallation of Indoor Unit Installation of Arrangement DB / HZInstallation of Roof Mounted Unit Arrangement DBC Install Combination Curb AdaptorInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Exhaust Fan Install Exhaust OptionsInstall Supply Unit Installation of Evaporative Cooling Module optional Installation of Venting for Outdoor UnitsInstallation of Venting for Indoor Units Venting MethodsStandard Indoor Venting Separated Combustion Concentric VentingInstallation of Standard Indoor Venting Installing Exhaust Vent PipeVent Pipe Diameter Installation of Concentric Venting General Concentric Venting HorizontalConcentric Venting Vertical Intake END Installation of Two Pipe Venting Horizontal Seal Wall OpeningsInstallation of Two Pipe Venting Vertical Seal Roof PenetrationInstallation Electrical Wiring Wire the Evaporative Cooler optional Install Economizer Sensors optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstallation of Gas Piping Install Additional Regulator if RequiredDetermine the Supply Gas Requirements Connect the Supply Gas LineInstallation Evaporative Cooler Piping optional Install the Water Supply LineInstall the Drain Line Check/Adjust Water LevelInstallation of Water WizardTM optional Install Normally Closed Supply Line/ SolenoidInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation of Water Wizard Installation Direct Expansion DX Coil Piping optionalWire the Solenoids Wire the Temperature SensorInstall Suction Line Mount the Remote Sensing Bulb By OthersCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Chilled Water Coil Piping optional Installation of Building Pressure Control optionalStart-Up Blower Set-up Optional Components Reset the Temperature Setting Start-Up Furnaces all unitsStart-Up Single Stage Control Send Unit to High FireStart-Up 21 Staged Control Start-Up 81 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Setpoints Menu Access the Discharge Air Temperature SettingEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting High Fire Adjustment Start-Up 21 Electronic ModulationExit High Fire Mode Start-Up 41 Electronic ModulationCheck the Low Fire Manifold Pressures Access the Setpoints Menu Verify Sensor Installation Start-Up Economizer optionalSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional External Signal a variable Check Operation VAV Units optionalBuilding Pressure Control Check Operation Recirculating Units optional Recirculation OperationBuilding Pressure Control a Damper actuator may take a fewSequence of Operation Staged Sequence Exhaust Fan Contact S1 Manually Closed optionalSequence of Operation 21 Modulation Sequence Discharge Air Temperature dtS Outside Air Temperature OAtSequence of Operation Modulation Sequence Operation Modulation Staged ControllerSequence of Operation 41 Electronic Modulation Program Revision NumberOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Sequence of Operation Staged Control Staging Control Sequence of OperationOperation and Errors Ignition Controller Following are the green LED codes of operationOption EC-1 Outside Air Temperature Reference Option EC-3 Differential Temperature ControlOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceTroubleshooting Blower Does Not OperateMotor Over Amps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Single or 21 Stage Furnace Will Not Light Improper manifold pressureModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Evaporative Cooler does not Operate Recirculating pump Water Blows through Evaporative CoolerAdjust the Manual Supply Valve Adjust the On Time FactorWater Wizard Improper Water Supply Maintenance Routine Belt DrivesSnow Accumulation WheelsMotors FiltersChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IG Venting Connection Location Reference Model IGX Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Reference Performance Table Performance TableReference Start-Up Checklist Start-Up ChecklistMaintenance Log Warranty
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