Greenheck Fan 470656 manual Reference Model IG Single or 2 Stage

Page 63

Reference - Model IG (Single or 2 Stage)

 

 

 

 

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note

This is a typical blower control center, the control center in your unit may be different. Reference the ladder diagram on the inside of the control center door for a unit specific wiring diagram.

1.Supply Motor Starter - 24 volt magnetic contacts for starting supply motor.

2.Supply Overload - Provides electronic overload protection to supply motor.

3.Low Voltage Transformer - Provides low voltage to fan/heat/cooling enable controls, staged furnace controls and optional evaporative cooling controls.

4.Control Terminal Block - Provides wiring access to controls.

5.Fan Relay - Allows power to pass to energize motor starter.

6.Control Terminal Block - Provides wiring access to fan/heat/cooling enable controls.

7.Auxiliary Contact (Optional) - Provides one normally closed and one normally open contact for other equipment.

8.Exhaust Motor Starter (Optional) - 24 volt magnetic contacts for starting exhaust motor.

9.Exhaust Overload (Optional) - Provides electronic overload protection to exhaust motor.

10.Exhaust Fuses (Optional) - Provides proper fusing for exhaust fan motor(s).

11.Building Freeze Protection Timer (Optional) - Prevents the discharge of cold air into the building.

12.Heat Relay - Allows power to pass to heating controls.

13.Low Voltage Transformer - Provides low voltage to the ignition controller.

14.Heating Terminal Block - Provides wiring access to heating controls.

15.Inlet Air Sensor (Optional) - Outdoor air stat that automatically controls the heating and/or cooling based on outdoor air temperature.

16.Stage Controller - Provides single or two stage control of the furnace.

17.Airflow Switch - Monitors the airflow inside the heat exchanger.

18.Ignition Controller - Controls the ignition of the furnace. Maintains safe operation of the furnace.

19.Evaporative Cooling Fuses (Optional) - Provides proper fusing to evaporative cooling pump and controls.

20.Transformer Fuse (Optional) - Provides proper fusing for evaporative cooling transformer.

21.Cooling Relay (Optional) - Allows power to pass to cooling controls.

22.Reset Timer (Optional) - Resets cooling system to run a time interval.

23.Auto Drain Relay (Optional) - Assures supply pump does not operate during drain interval. Allows pump to operate in cooling mode.

24.Cooling Timer (Optional) - Allows for automatic draining of the evaporative cooling system based on time schedule.

25.Dirty Filter Switch (Optional) - Monitors filter pressure drop. Turns on indicating light when pressure drop is above field adjustable set point.

Gas

Staged Gas

Pressure

Valve

Test Port

 

 

 

Manifold

 

 

3/4 inch

 

 

 

Gas Supply

 

 

 

 

Connection

®

Model IG / IGX Make-Up Air 63

Image 63
Contents General Safety Information Installation, Operation and Maintenance ManualStorage Inspection and Maintenance during StorageReceiving HandlingClearance to Combustibles / Service Clearances Table of ContentsInstallation of Arrangement DB / HZ Installation of Indoor UnitAssemble and Attach Weatherhood Installation of Roof Mounted Unit Arrangement DBCInstall Combination Curb Adaptor Install Curb/Equipment SupportsInstall Exhaust Fan Install Exhaust OptionsInstall Supply Unit Installation of Venting for Outdoor Units Installation of Evaporative Cooling Module optionalSeparated Combustion Concentric Venting Installation of Venting for Indoor UnitsVenting Methods Standard Indoor VentingInstallation of Standard Indoor Venting Installing Exhaust Vent PipeVent Pipe Diameter Concentric Venting Horizontal Installation of Concentric Venting GeneralConcentric Venting Vertical Intake END Seal Wall Openings Installation of Two Pipe Venting HorizontalSeal Roof Penetration Installation of Two Pipe Venting VerticalInstallation Electrical Wiring Install DDC Interface Optional Wire the Evaporative Cooler optionalInstall Economizer Sensors optional Install Discharge Air Sensor optionalConnect the Supply Gas Line Installation of Gas PipingInstall Additional Regulator if Required Determine the Supply Gas RequirementsCheck/Adjust Water Level Installation Evaporative Cooler Piping optionalInstall the Water Supply Line Install the Drain LineWater Wizard Valves When provided by manufacturer Installation of Water WizardTM optionalInstall Normally Closed Supply Line/ Solenoid Install Normally Open Drain Line/ SolenoidWire the Temperature Sensor Installation of Water WizardInstallation Direct Expansion DX Coil Piping optional Wire the SolenoidsEvacuate and Charge the Coil Install Suction LineMount the Remote Sensing Bulb By Others Check Coil Piping for LeaksInstallation of Building Pressure Control optional Installation of Chilled Water Coil Piping optionalStart-Up Blower Set-up Optional Components Send Unit to High Fire Reset the Temperature SettingStart-Up Furnaces all units Start-Up Single Stage ControlCheck the Low Fire Manifold Pressure Start-Up 21 Staged ControlStart-Up 81 Staged Control Send Unit to Low FireAccess the Inlet Air Sensor Setting Access the Setpoints MenuAccess the Discharge Air Temperature Setting Edit the SettingAccess the Room Override Setting Start-Up 21 Electronic Modulation High Fire AdjustmentExit High Fire Mode Start-Up 41 Electronic ModulationCheck the Low Fire Manifold Pressures Access the Setpoints Menu Set the Enthalpy Changeover Set Point optional Verify Sensor InstallationStart-Up Economizer optional Set Minimum Outside AirStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional External Signal a variable Check Operation VAV Units optionalBuilding Pressure Control Damper actuator may take a few Check Operation Recirculating Units optionalRecirculation Operation Building Pressure Control aExhaust Fan Contact S1 Manually Closed optional Sequence of Operation Staged SequenceSequence of Operation 21 Modulation Sequence Operation Modulation Staged Controller Discharge Air Temperature dtSOutside Air Temperature OAt Sequence of Operation Modulation SequenceLight Off Blinking Sequence of Operation 41 Electronic ModulationProgram Revision Number Optional Room Override ROtSequence of Operation Electronic Modulation Staging Control Sequence of Operation Sequence of Operation Staged ControlFollowing are the green LED codes of operation Operation and Errors Ignition ControllerOption EC-2 Outside Air Enthalpy Reference Option EC-1 Outside Air Temperature ReferenceOption EC-3 Differential Temperature Control Operation EconomizerBlower Does Not Operate TroubleshootingMotor Over Amps Too Much Airflow Insufficient AirflowExcessive Noise or Vibration Improper manifold pressure Single or 21 Stage Furnace Will Not LightModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Water Blows through Evaporative Cooler Evaporative Cooler does not Operate Recirculating pumpAdjust the Manual Supply Valve Adjust the On Time FactorWater Wizard Improper Water Supply Wheels Maintenance RoutineBelt Drives Snow AccumulationEvaporative Coolers MotorsFilters Chilled Water CoilsMaintenance Fall Flushing Coils Reference Model IGX Venting Connection Location Reference Model IG Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Performance Table Reference Performance TableStart-Up Checklist Reference Start-Up ChecklistWarranty Maintenance Log