Greenheck Fan 470656 manual Reference Model IG Staged

Page 64

Reference - Model IG

(8:1 Staged)

 

 

 

 

22

24

11

 

 

25

 

10

19

20

 

12 21 23

5

17

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

13

14

 

 

 

 

 

 

 

 

 

 

 

 

 

4

6

 

 

 

 

1

7

8

 

 

 

 

 

 

15

 

 

3

 

18

 

18

 

2

 

9

 

 

 

 

 

 

 

 

 

 

 

 

note

This is a typical blower control center, the control center in your unit may be different. Reference the ladder diagram on the inside of the control center door for a unit specific wiring diagram.

1.Supply Motor Starter - 24 volt magnetic contacts for starting supply motor.

2.Supply Overload - Provides electronic overload protection to supply motor.

3.Low Voltage Transformer - Provides low voltage to fan/heat/cooling enable controls, staged furnace controls and optional evaporative cooling controls.

4.Control Terminal Block - Provides wiring access to controls.

5.Fan Relay - Allows power to pass to energize motor starter.

6.Control Terminal Block - Provides wiring access to fan/heat/cooling enable controls.

7.Auxiliary Contact (Optional) - Provides one normally closed and one normally open contact for other equipment.

8.Exhaust Motor Starter (Optional) - 24 volt magnetic contacts for starting exhaust motor.

9.Exhaust Overload (Optional) - Provides electronic overload protection to exhaust motor.

10.Exhaust Fuses (Optional) - Provides proper fusing for exhaust fan motor(s).

11.Building Freeze Protection Timer (Optional) - Prevents the discharge of cold air into the building.

12.Heat Relay - Allows power to pass to heating controls.

13.Low Voltage Transformer - Provides low voltage to the ignition controller.

14.Heating Terminal Block - Provides wiring access to heating controls.

15.Inlet Air Sensor (Optional) - Outdoor air stat that automatically controls the heating and/or cooling based on outdoor air temperature.

16.Stage Controller - Provides 8 stage control of the furnace.

17.Airflow Switch - Monitors the airflow inside the heat exchanger.

18.Ignition Controller - Controls the ignition of the furnace. Maintains safe operation of the furnace.

19.Evaporative Cooling Fuses (Optional) - Provides proper fusing to evaporative cooling pump and controls.

20.Transformer Fuse (Optional) - Provides proper fusing for evaporative cooling transformer.

21.Cooling Relay (Optional) - Allows power to pass to cooling controls.

22.Reset Timer (Optional) - Resets cooling system to run a time interval.

23.Auto Drain Relay (Optional) - Assures supply pump does not operate during drain interval. Allows pump to operate in cooling mode.

24.Cooling Timer (Optional) - Allows for automatic draining of the evaporative cooling system based on time schedule.

25.Dirty Filter Switch (Optional) - Monitors filter pressure drop. Turns on indicating light when pressure drop is above field adjustable set point.

 

 

 

3/4 inch

 

 

 

Gas

Staged Gas

Gas Supply

Connection

Pressure

Valves

 

 

Test Port

 

Gas Pressure

Small

 

 

Test Port

 

 

Large

Manifold

 

 

 

 

 

Manifold

64 Model IG / IGX Make-Up Air

®

Page 63 Page 65
Image 64
Page 63 Page 65
Contents Installation, Operation and Maintenance Manual General Safety InformationInspection and Maintenance during Storage ReceivingHandling StorageTable of Contents Clearance to Combustibles / Service ClearancesInstallation of Indoor Unit Installation of Arrangement DB / HZInstallation of Roof Mounted Unit Arrangement DBC Install Combination Curb AdaptorInstall Curb/Equipment Supports Assemble and Attach WeatherhoodInstall Exhaust Options Install Exhaust FanInstall Supply Unit Installation of Evaporative Cooling Module optional Installation of Venting for Outdoor UnitsInstallation of Venting for Indoor Units Venting MethodsStandard Indoor Venting Separated Combustion Concentric VentingInstalling Exhaust Vent Pipe Installation of Standard Indoor VentingVent Pipe Diameter Installation of Concentric Venting General Concentric Venting HorizontalConcentric Venting Vertical Intake END Installation of Two Pipe Venting Horizontal Seal Wall OpeningsInstallation of Two Pipe Venting Vertical Seal Roof PenetrationInstallation Electrical Wiring Wire the Evaporative Cooler optional Install Economizer Sensors optionalInstall Discharge Air Sensor optional Install DDC Interface OptionalInstallation of Gas Piping Install Additional Regulator if RequiredDetermine the Supply Gas Requirements Connect the Supply Gas LineInstallation Evaporative Cooler Piping optional Install the Water Supply LineInstall the Drain Line Check/Adjust Water LevelInstallation of Water WizardTM optional Install Normally Closed Supply Line/ SolenoidInstall Normally Open Drain Line/ Solenoid Water Wizard Valves When provided by manufacturerInstallation of Water Wizard Installation Direct Expansion DX Coil Piping optionalWire the Solenoids Wire the Temperature SensorInstall Suction Line Mount the Remote Sensing Bulb By OthersCheck Coil Piping for Leaks Evacuate and Charge the CoilInstallation of Chilled Water Coil Piping optional Installation of Building Pressure Control optionalStart-Up Blower Set-up Optional Components Reset the Temperature Setting Start-Up Furnaces all unitsStart-Up Single Stage Control Send Unit to High FireStart-Up 21 Staged Control Start-Up 81 Staged ControlSend Unit to Low Fire Check the Low Fire Manifold PressureAccess the Setpoints Menu Access the Discharge Air Temperature SettingEdit the Setting Access the Inlet Air Sensor SettingAccess the Room Override Setting High Fire Adjustment Start-Up 21 Electronic ModulationStart-Up 41 Electronic Modulation Exit High Fire ModeCheck the Low Fire Manifold Pressures Access the Setpoints Menu Verify Sensor Installation Start-Up Economizer optionalSet Minimum Outside Air Set the Enthalpy Changeover Set Point optionalStart-Up Evaporative Cooling optional Start-Up Water Wizard optional Operation - Water Wizard optional Check Operation VAV Units optional External Signal a variableBuilding Pressure Control Check Operation Recirculating Units optional Recirculation OperationBuilding Pressure Control a Damper actuator may take a fewSequence of Operation Staged Sequence Exhaust Fan Contact S1 Manually Closed optionalSequence of Operation 21 Modulation Sequence Discharge Air Temperature dtS Outside Air Temperature OAtSequence of Operation Modulation Sequence Operation Modulation Staged ControllerSequence of Operation 41 Electronic Modulation Program Revision NumberOptional Room Override ROt Light Off BlinkingSequence of Operation Electronic Modulation Sequence of Operation Staged Control Staging Control Sequence of OperationOperation and Errors Ignition Controller Following are the green LED codes of operationOption EC-1 Outside Air Temperature Reference Option EC-3 Differential Temperature ControlOperation Economizer Option EC-2 Outside Air Enthalpy ReferenceTroubleshooting Blower Does Not OperateMotor Over Amps Insufficient Airflow Too Much AirflowExcessive Noise or Vibration Single or 21 Stage Furnace Will Not Light Improper manifold pressureModulating Furnace Will Not Light Heat transformer TR2 fault Ignition controllers IC# failed Staged Furnace Will Not Light Internal high limit tripped temperature above set point Evaporative Cooler does not Operate Recirculating pump Water Blows through Evaporative CoolerAdjust the On Time Factor Adjust the Manual Supply ValveWater Wizard Improper Water Supply Maintenance Routine Belt DrivesSnow Accumulation WheelsMotors FiltersChilled Water Coils Evaporative CoolersMaintenance Fall Flushing Coils Reference Model IG Venting Connection Location Reference Model IGX Venting Connection LocationReference Model IG Single or 2 Stage Reference Model IG Staged Reference Model IG Modulation Modulating Reference Model IGX Blower Control Center Manifold Gas Pressure Test Port Staged Inch Gas Supply Manifold Gas Pressure Test Port Modulating Staged Reference Performance Table Performance TableReference Start-Up Checklist Start-Up ChecklistMaintenance Log Warranty
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